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OUT OF THE BOX configurable SOLUTIONS powered by

OUT OF THE BOX configurable SOLUTIONS powered by. Panther. Lynx. Lynx Batch. Q.iMPACT. Q.iMPACT. JagX. NEW SOLUTIONS. partners needed. MEDIUM to LARGE ADVANCED SYSTEMS - Market Tier #4. MEDIUM to LARGE SYSTEMS - Market Tier #3. SMALL to MEDIUM SYSTEMS - Market Tier #2.

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OUT OF THE BOX configurable SOLUTIONS powered by

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  1. OUT OF THE BOX configurable SOLUTIONS powered by

  2. Panther Lynx Lynx Batch Q.iMPACT Q.iMPACT JagX NEW SOLUTIONS partners needed MEDIUM to LARGE ADVANCED SYSTEMS - Market Tier #4 MEDIUM to LARGE SYSTEMS - Market Tier #3 SMALL to MEDIUM SYSTEMS - Market Tier #2 partners not needed Q.iMPACT Q.iMPACT LITE ID 7 ID Sys SMALL SYSTEMS - Market Tier #1 MANUAL SYSTEMS - Tier #0 Fill Dose Formulate Blend Batch Weight only Application Manual

  3. Traditional Automation Strategies • Traditional automation generally focuses on the differences of a material delivery system and misses the things that are similar. This leads to monolithic automations that are totally self contained and miss the opportunity to take advantages of “best in class” approaches and leads to a lot of creativity that is counter productive. • The results are some parts form a well functioning systems while other parts are less functional, each individual material transfer function is a new custom effort and generally is very different then the previous one. It also leads to a lot maintenance cost and need to replace the automation frequently.

  4. Traditional Automation Strategies

  5. Modular Automation Strategies • Joining the S88 guideline (see www.wbf.com ) for modularity and the Q.i’s best in class functionality the automation is freed to focus on the necessary differences of any given material deliver systems and leaving the overhead of the things that are common to the modular components of the Q.i system with the interaction between components handled by the Q.i with out custom programming. • All of the necessary functions of a material transfer are handled by the pre-engineered and pre-tested components provided by the Q.i system. This leads to a much simpler overall architecture that is less costly to develop and support and will be viable far longer then traditional approaches.

  6. Modular Automation Strategies

  7. BATCH EXECUTIVE OPTIONS

  8. BATCH EXECUTIVE OPTIONS

  9. TIER #1 BATCH EXECUTIVE RESIDENT IN A… “MATROLLER” • READY TO SHIP… “PRE-ASSEMBLED” • ROBUST… “PRE-TESTED” • SIMPLIFIED COMMISSIONING… “MODULAR & CONFIGUARABLE” Q.iMPACT & compact

  10. MT Channel Solution (no partner required) – Tier #1 BATCH EXECUTIVE RESIDENT IN A… “MATROLLER” (SMALL) Basic Control, Semi Automatic and Automatic Systems (uses Q.i LITE) SMALL - one TO “X” channels, capability for material feed phase ONLY (GIW, LIW, DTE, Hand Add), sequential phase execution only, requirements for limited recipe storage and printout, very limited requirement on the HMI.

  11. Q.Batchcompact • MULTIPLE MEASUREMENT DEVICES • UP TO “2” Scales or Flow Meters • STEERING MATIX • CONTROL UP TO 16 FCE’s (FINAL CONTROL ELEMENTS) • RECIPE MANAGEMENT • UP TO 99 RECIPES • PHASE TYPES • Material Feeds • Hand Adds • Events • Timer • BATCH FEATURES • ID • # OF BATCHES • SECURITY • 2 LEVELS OF PASSWORDS (OPERATOR & SUPERVISOR) • OPERATOR PROMPTING & MESSAGING • REPORTS • STORED RECIPES • BATCH REPORT • PRODUCTION REPORT (TOTALIZED by product) • CONSUMPTION REPORT (TOTALIZED by material)

  12. FlOWMETERS Controlled via JagBASIC • I/O for • HAND ADDS • EVENTS • TIMERS FCE’s (in this case valves) • REPORTS • BATCH • RECIPE LISTS • PRODUCTION • CONSUMTION LOADCELLS OPERATOR PROMPTS & MESSAGING

  13. FlOWMETERS Controlled via JagBASIC • I/O for • HAND ADDS • EVENTS • TIMERS UP TO 16 FCE’s (in this case valves) STEERING MATRIX • REPORTS • BATCH • RECIPE LISTS • PRODUCTION • CONSUMTION LOADCELLS OPERATOR PROMPTS & MESSAGING

  14. BATCH EXECUTIVE OPTIONS

  15. Q.Batchcompact • MULTIPLE MEASUREMENT DEVICES • UP TO “4” Scales or “8” Flow Meters • STEERING MATIX • CONTROL UP TO 20 FCE’s (FINAL CONTROL ELEMENTS) • RECIPE MANAGEMENT • UNLIMITED • PHASE TYPES • Material Feeds • Hand Adds • Events • Timer • BATCH FEATURES • ID • # OF BATCHES • SIZE BATCH • MANUAL / STEP/ AUTO • JOG • SECURITY • 2 LEVELS OF PASSWORDS (OPERATOR & SUPERVISOR) • OPERATOR PROMPTING & MESSAGING • OPERATOR • MAINTENANCE • REPORTS • STORED RECIPES • BATCH REPORT • PRODUCTION REPORT (TOTALIZED by product) • CONSUMPTION REPORT (TOTALIZED by material)

  16. Tier #2 BATCH EXECUTIVE RESIDENT IN A… “PLC” • READY TO SHIP… “PRE-ASSEMBLED, PRE WIRED ” • ROBUST… “PRE-TESTED” • SIMPLIFIED COMMISSIONING… “MODULAR & CONFIGUARABLE” • LANGUAGE SMART... “SELECT HMI FROM ANY OF 4” Q.iMPACT & Q.bATCH

  17. MT Channel Solution (no partner required) – Tier #2 BATCH EXECUTIVE RESIDENT IN A… “PLC” Market Segment 2 (SMALL to MEDIUM) Basic Semi Automatic and Automatic (Q.i LITE) SMALL to MEDIUM -  one to 8 channels, capability for material feed phase (GIW, LIW, DTE, Hand Add) plus 2 or 3 other phase types (Event, Timer), sequential phase execution,  limited phase and recipe definition, fixed HMI (no process graphics)   

  18. Q.iMPACT & EZBATCH

  19. BATCH EXECUTIVE OPTIONS

  20. Tier #3 COST EFFECTIVE BATCH EXECUTIVE RESIDENT IN A… “PC” • PROGRAMMERS STARTER KIT… “AVAILABLE OFF THE SHELF” • ROBUST… “PRE-TESTED” • CONFORMS… “AMERICAN & EUROPREAN S88 STANDARDS” • SIMPLIFIED COMMISSIONING… “MODULAR & CONFIGUARABLE” Q.iMPACT & Batch Objects

  21. “COST EFFECTIVE” BATCH EXECUTIVE RESIDENT IN A… “PC” Level 3: MEDIUM to LARGE – Basic to Advanced Automatic (Q.i or Q.i LITE) MEDIUM to LARGE – typically more than three channels OR a need for simultaneous (parallel)  phase execution across one or more units (mixing vessels), material feed phase (GIW,LIW,DTE, Hand Add) – approx 7 phase types in total, almost unlimited recipe storage and editing, extensive HMI with process graphics   

  22. Tier #4 INDUSTRY STANDARD BATCH EXECUTIVES RESIDENT IN A …PC • CONNECTIVITY… “VIA ANY ONE OF 3 WELL KNOWN FIELDBUS OPTIONS” • INTERFACE…”HOST CONTROLLER TO MATROLER USING CONFIGURABLE OFF-THE-SHELF AIM” • PARTNER… “ CUSTOMERS PREFERRED AP & BEST IN CLASS MATERIAL FEED SOLUTION Q.iMPACT & AUTOMATION PARTNERS

  23. MT Channel Solution (partner required) – Tier #4 “INDUSTRY STANDARD” BATCH EXECUTIVE RESIDENT IN A… “PC” Level 3: MEDIUM to LARGE – Advanced to Complex Automatic (Q.i or Q.i LITE) MEDIUM to LARGE – typically more than three channels OR a need for simultaneous (parallel)  phase execution across one or more units (mixing vessels), material feed phase (GIW,LIW,DTE, Hand Add) – approx 7 phase types in total, almost unlimited recipe storage and editing, extensive HMI with process graphics   

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