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Experience in Implementing and installing co-generation and energy-saving schemes

Experience in Implementing and installing co-generation and energy-saving schemes. Eng . Michele Vio President of AICARR 2011 - 2013 Eng . Luca A. Piterà Technical Secretary - AICARR 2013 October 24 – CERN – Genève. AGENDA. Elettra and Fermi Lightsources Trigeneration Systems

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Experience in Implementing and installing co-generation and energy-saving schemes

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  1. Experience in Implementing and installing co-generation and energy-saving schemes Eng. Michele Vio President of AICARR 2011 - 2013 Eng. Luca A. Piterà Technical Secretary - AICARR 2013 October 24 – CERN – Genève

  2. AGENDA • Elettra and Fermi Lightsources • Trigeneration Systems • AbsorptionChillers • Energy Supply • Conclusion

  3. ELETTRA AND FERMI LABORATORY

  4. GENERAL LAY - OUT FERMI Laboratory ConventionalAuxiliaryPlants Elettra Laboratory Laboratories and Offices

  5. TGP1 AND TGP2 • TGP1 • FermiTrigenerationsystem • TGP2 • ElettraTrigeneration System • Power Link • Between Elettra and Fermi • Electric line • Thermal line TGP1 Power Link TGP2

  6. TRIGENERATION SYSTEM • Trigenerationis an evolution of Cogeneration Systems • Cogeneration or Combined Heat and Power (CHP) is the use of a heat engine or power station to simultaneously generate electricity and useful heat.

  7. LABORATORY LOADS • Coollingload of the Electra or Fermi magnets • Coollingload of the Electra or Fermi laboratory HVAC system

  8. COGENERATION SYSTEM AND ELECTRICAL CHILLER Electricitygrid ElectricalChiller Winter Season

  9. COGENERATION SYSTEM AND ELECTRICAL CHILLER Electricitygrid ElectricalChiller Summer and Middle Season

  10. TRIGENERATION SYSTEM • Trigeneration or Combined Cooling, Heat and Power (CCHP) refers to the simultaneous generation of electricity and useful heating and cooling from the combustion of a fuel or a solar heat collector. CCHP What changes in absorption chiller than vapourcompression chiller…

  11. ABSORPTION CHILLER Hot source Hot source Condenser Generator Condenser HIGH Pressure LOW Pressure Compressor Thermostatic Absorber Evaporator Evaporator Cold source Cold source The absorption cycle uses a heat-driven concentration difference to move refrigerant vapors (usually water) from the evaporator to the condenser. The high concentration side of the cycle absorbs refrigerant vapors (which, of course, dilutes that material). Heat is then used to drive off these refrigerant vapors thereby increasing the concentration again. Lithium bromide is the most common absorbent used in commercial cooling equipment, with water used as the refrigerant. A Vapour Compression Chiller is a machine that removes heat from a liquid via a vapor-compression refrigeration cycle. This liquid can then be circulated through a heat exchanger to cool air or equipment as required.

  12. ABSORPTION ENERGY BALANCE Fuel 100 EER = 0,7 Single Effect AbsorptionChiller CCHP 10 36 52 38 Energy loss 16 Fuel 100 EER = 1 Fuel DoubbleEffectsAbsorptionChiller Heating CCHP 52 52 10 Cooling Electric 38 Loss

  13. DOUBLE EFFECT ABSORPTION CHILLER Hot source Hot source Condenser LowTemp Generator High Temp Generator HIGH Pressure LOW Pressure Absorber Evaporator Cold source

  14. DOUBLE EFFECT ABSORPTION CHILLER Hot source Condenser HeatRecovery from engine 90°C LowTemp Generator CCHP High Temp Generator HIGH Pressure HeatRecoveryfrom engineexhaust 150°C LOW Pressure Absorber Evaporator Cold source

  15. HEAT PUMP (HP) To increase the Heat recovery of CCHP, can I use a Heat Pump for cooling the cabinet and the intercoller of CCHP, and increase their heat level (45° to 90°) A Heat Pump (HP) is a device that transfers heat energy from a heat source to a heat sink against a temperature gradient. Heat pumps are designed to move thermal energy opposite to the direction of spontaneous heat flow

  16. DOUBLE EFFECT ABSORPTION CHILLER HP HeatRecovery from engine + HP 90°C Condenser LowTemp Generator IncreaseHeat Flow CCHP CCHP High Temp Generator HIGH Pressure HeatRecoveryfrom engineexhaust 150°C LOW Pressure Absorber Evaporator Cold source

  17. MAIN PERFORMANCES OF TGP1 AND TGP2 • 2 * 3 Engines • Single Electric Pw: 580 kWe • Total Electric Pw: 3,480 kWe • Single Heating Pw: 760 kWt • Total Heating Pw: 4,560 kWt • 2 * 1 Absorption Chiller Pw: 1,569 kWf • Total Cooling Pw: 3,138 kWf

  18. HOW TO WORK THE SINGLE TGP Cooling Load is minor than AbsorptionChillercapacity 70% total time - AbsorptionChillerON and cover the coolingdemand

  19. HOW TO WORK THE SINGLE TGP + CHILLER When Cooling Load is greater thanAbsorptionChillercapacity AbsorptionChillerON and ElectricChillerare ON

  20. HOW TO WORK THE LINK BETWEEN TGP1 AND TGP2 TGP1 Hydronicsystem Electricity TGP2 • If the cooling power of one of the two Systems (TGP1 e TGP2) is less than the maximum. Is more efficient produce cooling energy in the absorption chiller and integrate the cooling loads,via link.

  21. HOW TO WORK THE SINGLE TGP + LINK When Cooling Load is greater than AbsorptionChillercapacity 20% total time - AbsorptionChiller ON and Link ON

  22. HOW TO WORK THE SINGLE TGP + LINK + CHILLER When Cooling Load is greater than AbsorptionChillerand Link capacity 10% total time - AbsorptionChiller, Link and ElectricChiller are ON

  23. CONCLUSION • For Elettra and Fermi Lightsources the actions to improve energy efficiency are: • Maximize the use of the thermal energy • The adoption of trigeneration systems to take advantage of the heat produced in summer and middle season. • The adoption of double-effect absorption chiller to maximize cooling capacity. • The logics of operation and support of various systems. At the moment we are monitoring and collecting data that will be presented soon as possible. (Parallel Session A4)

  24. THANK YOU FOR YOUR KIND ATTENTION Eng. Michele Vio President of AICARR – michelevio@aicarr.org Eng. Luca A. Piterà Technical Secretary – lucapitera@aicarr.org

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