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SiD Surface assembly

SiD Surface assembly. MDI-CFS Meeting Sep. 4-6, 2014, Ichinoseki (Japan). Marco Oriunno (SLAC). SID Assembly Assumptions. Maximum Permissible L oad on Road, 60 ÷ 80 tons Assembly on surface of Magnet, Solenoid, Hcals. Assembly Hall Layout Option. Baseline Orthogonal. Op.1 Parallel.

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SiD Surface assembly

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  1. SiD Surface assembly MDI-CFS Meeting Sep. 4-6, 2014, Ichinoseki(Japan) Marco Oriunno (SLAC)

  2. SID Assembly Assumptions Maximum Permissible Load on Road, 60 ÷ 80 tons Assembly on surface of Magnet, Solenoid, Hcals

  3. Assembly Hall Layout Option Baseline Orthogonal Op.1Parallel Op.3C-shape Parallel Op.2C-shape Orthogonal

  4. Assembly Yard - CMS 34,000 m2 150 m Control Room Offices 140 m 25 m Gas 1 Gas 2 GHe 223 m

  5. Assembly Yard - CMS

  6. CMS Assembly Hall

  7. Handling of Large Weights CMS Lowering Start-to-End = 12 months for 11 large components < 2,000 Tons i.e. ~ 1 Heavy lift /month Endcap - 3 rings Endcap + 3 rings Barrel 5 rings

  8. ILC • SID = 3 components (2 x 2,500 T and 1 x 4,000 T) • ILD = 5 components ( 3 barrel rings and two doors) • SID+ILD Combined < CMS

  9. Surface Hall Contruction Schedule

  10. Surface Hall Contruction Schedule Ground Leveling, Pockets excavation t1=0.5 years t0=0.5 years

  11. Surface Hall Contruction Schedule Assembly Halls t1=0.5 years t0=1 year

  12. Surface Hall Contruction Schedule Platforms t1=0.5 years to=1.5 years

  13. Surface Hall Contruction Schedule Bridge cranes t1=0.5 years to=2.0 years

  14. Surface Hall Contruction Schedule Detectors construction T1=4.0 years To=6.0 years

  15. Surface Hall Contruction Schedule Shaft excavation T1=2.0 years To=6.0 years

  16. SID Assembly Workflow Tasks Transport from factories to the site Assembly Magnet Commissioning Lowering ~ 60 tons Road Transport Gantry 4,000 tons Bridge Crane ~ 200 tons ~ 50 pieces / 60 tons

  17. ILC Assembly Hall - Proposal

  18. Barrel Construction

  19. Magnet Design – Segmentation Options 12 edges 8 edges

  20. Magnet Barrel Design 30 tons Max per plate Single plate: 17 tons through 29 tons

  21. IronBarrel Yoke layout • Bolted assembly, 144 plates 200 mm thick, 40mm gap • Opportunity to make blank assembly at the factory before shipping • Preliminary Contacts with Kawasaki Heavy Industries • Plate thickness tolerance for each: 0.1mm • Plate flatness: 4mm (in a plate) • Fabrication (assembling & welding) tolerance: 2mm • Full trial assembly: capable (but need to study) 3990 tons

  22. Solenoid Assembly Total weight, 162 t Ring 2 Ring 1 DID 6 m

  23. Magnet Assembly • 60-80 tons assemblies delivered to the site and installed with 60-80 tons capacity cranes • 33 tons vacuum tanks installed in the barrel • 64 tons solenoid coils delivered to the site and vertically assembled in to a cold mass • Solenoid swiveled and inserted inside the vacuum cryostat

  24. Solenoid Coil Module 64 tons Max.

  25. Swiveling platform

  26. SID Assembly Hall 200 t crane 4,000 gantry 25 m

  27. Magnet Commissioning, Field Map

  28. Lowering Step 1, Door +

  29. Lowering Step 2, Door -

  30. Lowering Step 3, Barrel

  31. HCAL Installation, Underground Through the Horizontal Tunnel or the Vertical shaft

  32. Required Infrastructures on surface • ~ 200 metric tons bridge crane with double trolley • ~ 4,000 metric tons Gantry • One platform 25 m x 20 m with 50 m motion range • Motion system at floor for Doors and HCals • Cold box 4K for the commissioning of the Solenoid • Gas system for the commissioning of the muon detectors • Machine Shop • Adequate Storage for heavy tooling • Office space

  33. SPARE SLIDES

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