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Enabling Lean Manufacturing with E-Business Suite Electronic Kanban

Enabling Lean Manufacturing with E-Business Suite Electronic Kanban. Sivaram Sankar Manager, Discrete Manufacturing Development.

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Enabling Lean Manufacturing with E-Business Suite Electronic Kanban

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  1. Enabling Lean Manufacturing with E-Business Suite Electronic Kanban SivaramSankarManager, Discrete Manufacturing Development
  2. The following is intended to outline our general product direction. It is intended for information purposes only, and may not be incorporated into any contract. It is not a commitment to deliver any material, code, or functionality, and should not be relied upon in making purchasing decisions. The development, release, and timing of any features or functionality described for Oracle’s products remains at the sole discretion of Oracle.
  3. Oracle Electronic Kanban ! Signal via electronicvisual cues Point of Supply Point of Use Inventory Mfg / Assembly Production Floor Stock Supplier Staging Zone Feeder Plant Improve labor efficiency Reduce system complexity and integration cost Optimize inventory levels Minimize procurement spend with demand driven planning and execution Increase inventory and supply chain visibility Achieve real-time responsiveness for greater agility
  4. Oracle Electronic KanbanFeatures Summary Enhanced User Interface Key Performance Indicators Card Replenishment Order Consolidation Automatic Replenishment of Cards Enhanced Kanban Planning Temporary Kanban Cards User Defined Card Statuses iSupplier Portal Integration APIs, Extensions & Business Events
  5. Oracle Electronic KanbanKey Performance Indicators Red, Yellow, Green Indicators for Inventory Health Actual vs Planned Lead Time Actual vs Planned Demand & Unmoved Cards
  6. Oracle Electronic KanbanKPI Context Dashboard contextualized for Planner B’s Items or Buyer A Items or Inter Org Items only or Production Items only
  7. Day in Life of Kanban Planner Identify Items with Bad Inventory Health Diagnose Reason for Bad Health Possible Resolution Replan and add Cards Replan and add Temporary Cards Contact Supplier to Expedite Diagnosis Has demand increased ? Has lead time increased ? Are there unmoved cards ?
  8. Day in Life of Kanban Planner Bad Health: 1 item Good Health: 5 items Warning: None Step 1 Review Inventory Health KPI
  9. Day in Life Kanban Planner Step 2 Review Inventory Health Details Item: Kanban_Item9 Health: Red Number of Cards: 7 Cards Full: 2 Cards In Process: 5
  10. Day in Life Kanban Planner Step 3 Review Actual vs Planned Demand Demand for past 1 month Actual < Planned : 2 Items Actual > Planned : 4 Items Actual = Planned with 10 % tolerance: None
  11. Day in Life Kanban Planner Step 4 Review Actual Demand Details Navigate to Planning Tab Item: Kanban_Item9 Planned Demand: 10 Actual Demand: 16
  12. Day in Life Kanban Planner Step 5 Replan Number of Cards Click Recalculate Change Average Daily Demand: From 10 to 16 Horizontal Plan: Card Status Simulation for next 30 days
  13. Day in Life Kanban Planner Step 6 Update Production Recommended Number of Cards: 11 Optionally Enter Plan Effective Date Number of Temp Cards
  14. Oracle Electronic KanbanEnhanced Kanban Planning No dependence on flow routing Plan effectivity date Automatic cancellation of cards Item / Point of Use level planning Plan using user defined attributes Horizontal plan simulation
  15. Oracle Electronic Kanban Replenishment Automatic Actions Cancellation of cards per planning planning recommendation Re-issue of cards when attributes changed - eg size, supplier Temporary Cards retirement Scan Multiple Cards … … and Apply
  16. Oracle Electronic Kanban Receipt Scan friendly screen Card based receiving instead of PO based Partial Receipts allowed
  17. Oracle Electronic KanbanEmbedded Analytics Inventory Health Unmoved Cards
  18. Oracle Electronic KanbaniSupplier Portal Integration New Kanban Tab
  19. Oracle Electronic KanbanSetup Replenishment Chain
  20. Oracle Electronic KanbanSetup Multiple Suppliers Multiple Suppliers
  21. Key Electronic Kanban Features
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