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VELO RF box status at Nikhef. Report at the Meeting for new VELO RF foil development Tjeerd Ketel, Erno Roeland a.o ., Nikhef . Activities in 2010. After a failure in February 2010 to produce a complete leak-tight RF box, we decided to produce a flat box to save on prepared foils.
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VELO RF box status at Nikhef Report at the Meeting for new VELO RF foil development Tjeerd Ketel, ErnoRoelanda.o., Nikhef Tjeerd Ketel, Nikhef
Activities in 2010 • After a failure in February 2010 to produce a complete leak-tight RF box, we decided to produce a flat box to save on prepared foils. • Longer foil extension (4 mm) for welding. • Improvements welding machine. • More flanges (4) milled at the VU. • Inventory of the side foils. • More manpower promised in May. • New welding machine. Optimization to avoid tiny cracks (leaks) at long welds. • Flat box is tested in October. It leaks at all corners! • Corner tests started. • First additional foil pressed at Nikhef. Tjeerd Ketel, Nikhef
Activities in 2011 • Prepare side foils for 10 boxes (40 in total). • Ready minus 2 side foils. • Prepare 7 left and 7 right RF foils. • Still 3+3 to be pressed. • Produce 6 test cubes (48 corners). • Improvements in first welds. • Improvements in repair, including AlSi addition. • Produce complete RF boxes. • First in preparation. Tjeerd Ketel, Nikhef
The test cubes 5 6 1 2 3 4 Tjeerd Ketel, Nikhef
Cubes 1-6 • Cube 1: • Test of flat foils, without good cooling contact. • Cube 2: • 12A. All corners bad. Both solder and weld added. Repair failed • Cube 3: • 17A. All corners bad. Little cracks. Repairs failed. • Cube 4: • 19A. Three corners bad. Weld added. One repaired. • Continue with 19 A for the rest. • Cube 5. • One corner bad. Welded again. Still small leak. • Cube 6. • Four corners bad. AlSi added. Three repaired. One small leak. Tjeerd Ketel, Nikhef
Cubes 5-6 Tjeerd Ketel, Nikhef
RF box Tjeerd Ketel, Nikhef
Conclusion and outlook • Cube tests improved the welding quality and showed repair with welding AlSi wire. • Start now with a real box. • Improve on repair simultaneously. • Production rate of one box per month, foreseen but not yet realized. Tjeerd Ketel, Nikhef