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Sofient Solutions

Sofient Solutions SCF-86, 2 nd Floor, Phase XI, Mohali (Punjab) Phone No: 0172-4653667, 099146-86677. “ Sofient Works Appliance ”. Email: sachin@sofient.com Website: http://www.sofient.com. Why Sofient Works Appliance. Email: sachin@sofient.com Website: http://www.sofient.com.

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Sofient Solutions

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  1. Sofient Solutions SCF-86, 2nd Floor, Phase XI, Mohali (Punjab)Phone No: 0172-4653667, 099146-86677 “ Sofient Works Appliance ” Email: sachin@sofient.com Website: http://www.sofient.com

  2. Why Sofient Works Appliance Email: sachin@sofient.com Website: http://www.sofient.com

  3. SWA is like a Virtual Shop Floor Supervisor present every where all the time. Email: sachin@sofient.com Website: http://www.sofient.com

  4. Captures All Events “At the Time of Happening” “From the Place of Happening” Email: sachin@sofient.com Website: http://www.sofient.com

  5. Real Time Message Display on Shop Floor Scrolls Current Status on Efficiency and Production to keep People Informed, Involved, and Motivated. Email: sachin@sofient.com Website: http://www.sofient.com

  6. Provides Analysis on following Parameters. • Efficiency (OEE) • Down Time • Production • Speed Rate • Machine Log Email: sachin@sofient.com Website: http://www.sofient.com

  7. How all this helps ? • Helps to find out the key Issues Affecting Productivity. • Helps in appropriate Decision making . • Identifies Production / Engineering Areas Requiring Improvisation • Provides real-time reports for Current Equipment / Production Status locally or at a remote location (Optional) • Link with existing ERP averts manual production data Entry • An Essential Basic TPM Tool for Down Time Analysis • Analytics provide Reports on Production / Down Time / Efficiency by Equipment / Shift / Operator / Product etc. Email: sachin@sofient.com Website: http://www.sofient.com

  8. “SWA” for Liquid Line ? Email: sachin@sofient.com Website: http://www.sofient.com

  9. Liquid Line Layout Filling Sealing De-cartoning Washing Dozing Cap Visual Inspection Sensor 1 Sensor 2 Sensor 3 Touch Screen Monitor for Filling Labeling & Printing Shipping Collator Carton Taping Visual Inspection Visual Inspection Touch Screen Monitor for Packing Sensor 5 Sensor 4 Sensor 6 Common Display Scrolling Current Production Status of both Liquid Lines Email: sachin@sofient.com Website: http://www.sofient.com

  10. Process 1. De-cartoning 2. Bottle Washing 3. Visual Inspection 4. Filling & Sealing 5. Dozing Cap 6. Visual Inspection 7. Labeling & Printing 8. Visual Inspection 9. Collator 10. Carton Taping 11. Weighing 12. Stripping Identified Process for Sensors Email: sachin@sofient.com Website: http://www.sofient.com

  11. Factory Pulse Data Collection Network Factory Pulse in Production Factory Pulse with Plant Head Factory Pulse Server With Prod. Head Sensors Interface Hardware for Liquid Lines On-Line Display For Liquids Area Filling Line 1 Touch Monitor Packing Line 1 Touch Monitor Filling Line 2 Touch Monitor Packing Line 2 Touch Monitor Email: sachin@sofient.com Website: http://www.sofient.com

  12. Provides Quantitative Information on following Aspects • De-cartoned Bottles • Rejection Before Filling • Bottles Filled • Rejection After Filling • Rejection after Labeling • Total Packed for Shipping • Equipment Down Time • Effective Utilization (Efficiency) Email: sachin@sofient.com Website: http://www.sofient.com

  13. Implementation • Master System of SWA Server (Software) will be installed on the PC with Production Head for Data Acquisition. • PCs in Production and PC with Plant Head shall be installed with SWA Reporting and On-Line Status Display Software. • Each of the Two Filling & Packing lines shall be installed with Six sensors for Production data capturing. • There shall be two Touch Screen Monitors on each of the lines, one for Filling and second for Packing for Down Time allocation. • Training to Supervisors and operators on both lines shall be provided by Sofient. Email: sachin@sofient.com Website: http://www.sofient.com

  14. Reports and Analysis Email: sachin@sofient.com Website: http://www.sofient.com

  15. Email: sachin@sofient.com Website: http://www.sofient.com

  16. Histogram of OEE Email: sachin@sofient.com Website: http://www.sofient.com

  17. Hourly QEE Email: sachin@sofient.com Website: http://www.sofient.com

  18. Email: sachin@sofient.com Website: http://www.sofient.com

  19. Production Analysis Email: sachin@sofient.com Website: http://www.sofient.com

  20. Email: sachin@sofient.com Website: http://www.sofient.com

  21. Downtime Analysis Email: sachin@sofient.com Website: http://www.sofient.com

  22. Machine Log Email: sachin@sofient.com Website: http://www.sofient.com

  23. Speed Rate Graph Email: sachin@sofient.com Website: http://www.sofient.com

  24. Thank You Team SWA Sofient Solutions SCF-86, 2nd Floor, Phase XI, Mohali (Punjab)Phone No: 0172-4653667, 099146-86677 Email: sachin@sofient.com Website: http://www.sofient.com

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