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Berbagi Pengalaman Berkarya di Perusahaan Penghasil LNG

Berbagi Pengalaman Berkarya di Perusahaan Penghasil LNG. Helfia Nil Chalis Alumnus Teknologi Kimia ITB Angkatan 1977 Bandung 2014. www.Helfia.net , www.HelfiaGoOnline.com , www.HelfiaStore.com. Perkenalan. Plaju – Menikah – 2 Anak ( Lk , Pr ) Pendidikan :

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Berbagi Pengalaman Berkarya di Perusahaan Penghasil LNG

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  1. BerbagiPengalamanBerkarya di Perusahaan Penghasil LNG Helfia Nil Chalis Alumnus Teknologi Kimia ITB Angkatan 1977 Bandung 2014 www.Helfia.net , www.HelfiaGoOnline.com , www.HelfiaStore.com

  2. Perkenalan • Plaju – Menikah – 2 Anak (Lk, Pr) • Pendidikan: • TK YPNP 1963 – SD YPNP 1965 – SMP Muh III 1971, SMAN II Bogor 1974 • Mahasiswa: • Matrikulasi M10 – TPB T5 – TK 1977 • PengalamanPertamaKerja: • PT Duma Na Napudan PT CurahNiagaInternasional, Jakarta 1983 • Pengalaman di Industri LNG: • LNG Badak, LNG Tangguh 1984sampaisekarang • Pensiun: 2016 www.Helfia.net , www.HelfiaGoOnline.com , www.HelfiaStore.com

  3. PokokBahasan • Project Engineer Pabrik PTA Petrowidada • MerintisKarir di LNG BadakBontang, Kaltim (22 Tahun) • Membangun Tim Operasi LNG Tangguh (7 Tahun) www.Helfia.net , www.HelfiaGoOnline.com , www.HelfiaStore.com

  4. Project Engineer PTA Plant • Perusahaan Perorangan Soy MartuaPardede • Si butadansilumpuh di Jakarta • Survey produktivitaskeDinasPerindustrian • Belajarbahasabisnislewatmesin TELEX • Berkunjungkekantorpusat DAEWOO di Seoul • Survey pabrikpengolahankapuralam di Korea • Site preparation bersamatim DAEWOO di Gresik • Berhentikarenagengsi • MenjadiPengangguran • 100 Lamaran + Tirakat www.Helfia.net , www.HelfiaGoOnline.com , www.HelfiaStore.com

  5. PelajaranPenting • Usaha + Kepandaian + KetrampilanSukses • Keberhasilan / SuksesUPT • LebihSeriusMemohon“RahmatTuhan” • SelaluBerbaikSangkaAtas “KeputusanTuhan” “RahmatTuhan” www.Helfia.net , www.HelfiaGoOnline.com , www.HelfiaStore.com

  6. MerintisKarir di LNG BadakBontang (1) • Process Engineer • 3 bulanhanyamembaca operating manual • Tugasmengupgrade Nitrogen Plant • Group Head Utilities • Tugas Debottlenecking Project di Houston • Lead HAZOP Study Utilities + Storage Loading www.Helfia.net , www.HelfiaGoOnline.com , www.HelfiaStore.com

  7. MerintisKarir di LNG BadakBontang (2) • Train-E Day Superintendent • Shutdown Coordinator • Kebocoran LNG dari Train-F Tie-in • Train-F Start-up Coordinator • Rekor Start-up: 5,5 hari Gas-in to LNG drop • Gastech Conference, IPA Conference • Shift Superintendent • 7 Train, 18 Boiler, 13 Power Gen • 21 Shift Supervisor, 74 Operator • Emergency Response Drills www.Helfia.net , www.HelfiaGoOnline.com , www.HelfiaStore.com

  8. MerintisKarir di LNG BadakBontang (3) • Train-E/F/G/H Section Head • Quality Improvement Program • Safe & On Schedule Turn-around • Tim QRA ESD Valve Train-F di DNV Paris • Train-H Start-up Manager • Production Planning Section Head • IsuKontaminasi Perlite • PuncakKesibukanPengapalan LNG Badak > 400 Kargo • Produksi Gas dariLapanganMenurun • Deputy Operation Manager • PerbaikanTangki LNG 24D-6 www.Helfia.net , www.HelfiaGoOnline.com , www.HelfiaStore.com

  9. Membangun Tim Operasi LNG Tangguh (1) • Organizational Capability • Operator BaruAsli Papua • PengawasBerpengalamanTimteng + Bontang + Cilegon • Training di LNG Badak + AkamigasCepu + LAPI ITB • Training Simulator • Vendor Training, Computer Based Training • UjiKompetensi • MengenalPeralatan • Orientasike LNG Badak • TerlibatdalamKonstruksidan Commissioning • KunjungankePabrikPembuat www.Helfia.net , www.HelfiaGoOnline.com , www.HelfiaStore.com

  10. Operation Technicians Training in Badak LNG Plant Batch 3 (24 personnel) In progress Operation Technicians Training in Badak LNG Plant, Batches 1 & 2 (57 personnel) Graduated in May 2007 www.Helfia.net , www.HelfiaGoOnline.com , www.HelfiaStore.com

  11. Membangun Tim Operasi LNG Tangguh (2) • MenyusunOrganisasi • MengacuOrganisasi LNG Badak • Pola On/Off 28 – 28 dan 12 Jam Kerja per Hari • MenyusunProsedurOperasi • Mengacu Manual OperasidanDokumen Vendor • MencariPembandingdariPabrik LNG + Petrokimia • MengatasiKeterbatasanPersonil • Bantuan Operator DCS dari LNG Badak • Menyusun Budget danKontrak • Mengadakan Workshop PenyusunanStrategiKontrak • MendapatkanPersetujuanBPMIGAS www.Helfia.net , www.HelfiaGoOnline.com , www.HelfiaStore.com

  12. FIRST DROP 14 JUNI 2009 JAM 22.30 www.Helfia.net , www.HelfiaGoOnline.com , www.HelfiaStore.com

  13. First Cargo: Tangguh Foja www.Helfia.net , www.HelfiaGoOnline.com , www.HelfiaStore.com

  14. Membangun Tim Operasi LNG Tangguh (3) • TantanganOperasiTahunPertama • MengatasiBanyakMasalahDisain • Lebihdari 25 ModifikasidanPerbaikanBesar • MensinergikanPersonil BP – Non BP • MensinergikanPersonil Non Oil & Gas – Oil & Gas • MenyusundanMensosialisasikan “Visi LNG Tangguh” • MenyusunKesepakatan “How We Operate” • MembinaBudayaKerjaBerfokus Safety (Personal + Proses) MOTTO MELAKUKAN HAL YANG TEPAT DENGAN BENAR SEJAK PERTAMA KALI DAN SETIAP KALINYA www.Helfia.net , www.HelfiaGoOnline.com , www.HelfiaStore.com

  15. HAR Shielding AFC Motor Replacements DGS Temporary & Fix Repairs C3 PRV Re-setting (TAR) Dry Gas Seal (DGS) Problem BOG Repair Choke Replacement Program (TAR) AGI Repair Hot Air Recirculation Problem Tank-2 Repair Refrigeration C3R Acid Gas Incinerator (AGI) Refractory problem BOG DGS Problem MR HPMR Repair HPMR Big O-Ring Failure Tank-2 Roof Rupture Choke Oversize Utilities Power Cooling Water VRA Subsea Pipeline Leak Waste Water Treatment AGRU Low Performance due to HC Carry-over No C2R Production Expanders Manufacturer Defect PWT Under Design Dryer Bed Failures HC Liquid Carry-Over Pipeline Repair Scrub Column Modification (TAR) Vortex Breaker Modification (TAR) Build Temporary & New Permanent PWT Plant Turbo Expander Repair Dryer Repair & Hg Catalyst replacement D-1004 Modification (TAR) TantanganTahunPertamaOperasi – SebuahPerjalananPantangMenyerahMencapaiKapasitas “Name Plate” BOG Comp. Fuel C3R MR Fuel Gas Pre-treatment(H2O & Hg Removals) On-shore Receiving Facilities (ORF) LNG Storage Tanks Gas Sweetening (AGRU) Subsea Pipeline LNG Loading Liquefaction • MenghadapiBanyakMasalahDisain • Melaksanakan 25++ ModifikasidanPerbaikanBesar • Mensinergikan non-BP dannon Oil & Gas • Pengadaan Material • MendapatkanOperasi yang Stabil www.Helfia.net , www.HelfiaGoOnline.com , www.HelfiaStore.com

  16. Melanjutkan Start-up denganTemporary Waste Water Treatment Plant Mengapa? • High COD, Phenol dansenyawahidrokarbonaromatikterlarutdalam air yang ada di Produced Water Lingkup • Dissolved Air Flotation (DAF) • Bio-reactor for COD Treatment • Sand & Activated Carbon Filters • Cetco Unit for Oil removal Sekarang • Sudahdibangun Waste Water Treatment Plant BarudanBerhasilMengatasiMasalah COD, Phenol, dll. www.Helfia.net , www.HelfiaGoOnline.com , www.HelfiaStore.com

  17. PerbaikanAtapTangki No. 2 MILESTONES • BocorDitemukan: 8thSept 09 • Kosongkandgn Cargo: 18thDec 09 • N2 Purged: 4thFeb 10 • Mech. Permanent Repair: 1st May 10 • Tank Back in Service: 29th Jun 10 • Lama Perbaikan 9 months PELAKSANAAN • Tim GabunganProyek& Operasi • TanpaKecelakaan • MengelolaInventori, Produksi,danPengapalandengan Baik SelamaBeroperationdenganSatuTangki • TanpaadaDampakProduksi www.Helfia.net , www.HelfiaGoOnline.com , www.HelfiaStore.com

  18. PerjalananMencapaiKapasitas “Name Plate” www.Helfia.net , www.HelfiaGoOnline.com , www.HelfiaStore.com

  19. CatatanSejarahOperasi LNG Tangguh (2) 2009 • Tetesan LNG Perdana Train-1 – 13 Juni • Pengapalan LNG Perdana FOJA – 30 Juni • Tangki LNG No. 2 bocor – 8 September • Tetesan LNG Perdana Train-2 – 3 Oktober • Gempadisusul Total Black-out – 25 Oktober • Control of Work diterapkanpenuh – Desember • 2010 • Organisasi Transisi 1 – April • Organisasi Transisi 2 – Desember • HC carryover AGRU Train-1/2 • 2011 • TAR-1 berhasil diselesaikan – April • TAR-2 berhasil diselesaikan – Juni • Train-1/2 at name plate – September • WWTP in service – Januari www.Helfia.net , www.HelfiaGoOnline.com , www.HelfiaStore.com

  20. TantanganOperasi LNG Tangguh 2012 – 2013 • Kebakaran PR1 DLN Skid 2012 • Perbaikanbisadiselesaikandalamwaktu 1 bulan (Nov 2012) • PipaMuatTangki LNG No. 1 Mengalami “Surging” 12 Agustus 2012 • Perbaikanmembutuhkanwaktu 1 tahun • Pipabarusiapdigunakan November 2013 • Operasikembali normal Desember 2013 • PerubahanOrganisasi • Menjadi “Area Based Organization” • Program “Ownership” di Department Produksi • Lebihproaktifdalam program Process Safety www.Helfia.net , www.HelfiaGoOnline.com , www.HelfiaStore.com

  21. Penutup • Pelatihan Yang TerukurdanTerarahMutlakuntukMeningkatkanKeahlian (UPT) • Sukses = UPT + RahmatTuhan • MeraihRahmatTuhanPerluKesungguhan • LuruskanNiat, PenuhKesungguhan, Ikhlas • HarusSiapuntukNaikdanSiapJugauntukTurun • SiapkanPenggantiAndaSejakDini • PersiapkanPurna Bakti • Ringan, Bermanfaat, Self Sustain www.Helfia.net , www.HelfiaGoOnline.com , www.HelfiaStore.com

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