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The Benefits of COMMANDqc. James M. Shilstone, Jr., FACI jshilstone@commandalkon.com 205-879-2320 x2320. Session Objective.
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The Benefits of COMMANDqc James M. Shilstone, Jr., FACI jshilstone@commandalkon.com 205-879-2320 x2320
Session Objective This session will introduce you to Command Alkon's quality control product - COMMANDqc. Attendees will learn about important benefits of COMMANDqc including: integration with your existing management system, management of raw materials, recognizing out -of-tolerance batches, concrete mix management, and how COMMANDqc helps you meet internal reporting requirements and external submittal needs. The Benefits of COMMANDqc
QC Job Description Save money Prevent problems Keep track of paperwork Stay out of the way Don’t cost anything The Benefits of COMMANDqc
The Need for Quality Control • Materials account for 50-75% of concrete’s cost • Delays due to poor plastic concrete properties can cost 10x the price of the concrete • Replacing substandard concrete can cost 100x the cost of the concrete • Lawsuits cost even more • Defective concrete can lead to injury or death The Benefits of COMMANDqc
Impediments to Quality Control • Bad specifications • Poor materials quality • Many sources of raw materials • Large quantity of data to monitor • Difficulty in obtaining concrete test results from labs • Concern about lack of expertise by testers • Lack of support and funding from management • Emphasis on “low cost” • View of QC as a Cost and not a Profit Center The Benefits of COMMANDqc
Typical QC Tasks • Low breaks • Customer complaints • Pumping problems • Placing problems • Finishing problems • Cracking, spalling • Out-of-spec materials • Legal action The Benefits of COMMANDqc
Typical QC Tasks • On-site testing • Materials testing • Aggregates • Concrete • Submittals • Management reports The Benefits of COMMANDqc
Typical QC Tasks • How to save money? • How to make better concrete? • How to avoid problems? The Benefits of COMMANDqc
Why Use COMMANDqc? • Total Quality Management Solution • Integrated with COMMANDseries (and soon Integra) • Flexible and versatile • Scalable from 1 - 1,000 plants • Multi-language, multi-units of measure • Full security based on SQL or Windows • Local ownership of systems and data • Backed by Command Alkon’s team of developers and 24/7 support • Based on over 25 years of field experience by Ken Day and Jay Shilstone (plus future development) The Benefits of COMMANDqc
QC Design Specs Materials Testing Project Needs Production Intro to COMMANDqc
What does COMMANDqc do? • Material Management • Plant Management • Mix Management • Real-time Production Analysis • Product Test Analysis • Reporting & Submittals Intro to COMMANDqc
Materials • Sources • Standard characteristics • Periodic testing • Performance Reporting Intro to COMMANDqc
Material Selection Intro to COMMANDqc
Default Material Characteristics Intro to COMMANDqc
Material Testing and Reporting Intro to COMMANDqc
Periodic Material Testing & Reporting Intro to COMMANDqc
Plant Management • Materials • Products • Mix Designs • Batch Weights Intro to COMMANDqc
Plant Materials Intro to COMMANDqc
Concrete Products Intro to COMMANDqc
Mix Designs Intro to COMMANDqc
Mix Design Constituents Intro to COMMANDqc
Mix Design Grading Intro to COMMANDqc
Mix Design – Aggregate Blending Intro to COMMANDqc
Mix Design- Reporting Intro to COMMANDqc
Mix Design- Reporting Intro to COMMANDqc
Mix Design- Advanced Intro to COMMANDqc
Mix Design - Filter Intro to COMMANDqc
Mix Adjuster Intro to COMMANDqc
Production - Batching Variation Intro to COMMANDqc
Batching Variation $ Intro to COMMANDqc
Batching Variation(Real World) Intro to COMMANDqc
Batch Watcher Intro to COMMANDqc
Testing • Data Entry • Analysis • Reporting Intro to COMMANDqc
Concrete Test Data Entry Plastic tests Batch information Project information Ambient conditions Intro to COMMANDqc
Concrete Specimen Data Entry Test information Sample information Related data Intro to COMMANDqc
Combined Analysis • Material Properties • Batching Performance • Job Site conditions • User Defined tests Intro to COMMANDqc
Combined Analysis Intro to COMMANDqc
Combined Analysis - Grid Intro to COMMANDqc
Combined Analysis - Grouping Intro to COMMANDqc
Combined Analysis Intro to COMMANDqc
Graphs Intro to COMMANDqc
Reports Intro to COMMANDqc
Submittals & Document Mgmt. The Benefits of COMMANDqc
Management Reporting & KPIs Volume produced No. of Tickets No. of Samples Test Frequency Design Yield The Benefits of COMMANDqc
Incidents Reports Intro to COMMANDqc
User and Group Level Security Intro to COMMANDqc
General Capabilities • Scalable MS SQL Database • Standardized Integration Layer - Connectivity • Configurable Reports • Dual Units of Measure (U.S. & Metric, or Metric/Metric) • Multi-language Intro to COMMANDqc
Tangible Cost Savings • Reduced materials cost • Total Materials • Reduced production variance • Cement • Fewer problems • Assignable causes of variation • Reduced variation • Greater operational efficiency • Mix adjustments • Submittals • Rapid response to changes Intro to COMMANDqc
Please Complete Your Evaluation • Be sure to circle the session you are evaluating on the back of your card • QC (Track Name) • QC-001 (session code) • The Benefits of COMMANDqc (session title) • All breakout session materials can be accessed at:www.commandalkon.com/cc2012/update/index.htm • Thank You! The Benefits of COMMANDqc