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COMMANDqc for Integra

COMMANDqc for Integra. Timothy Frazier tfrazier@commandalkon.com 205 568-1940. Session Objective. Learn how COMMANDqc helps you improve your concrete quality and your bottom line. Find out what it takes for Integra users to add COMMANDqc into your existing business operations.

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COMMANDqc for Integra

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  1. COMMANDqc for Integra Timothy Frazier tfrazier@commandalkon.com 205 568-1940

  2. Session Objective • Learn how COMMANDqc helps you improve your concrete quality and your bottom line. Find out what it takes for Integra users to add COMMANDqc into your existing business operations. COMMANDqc for Integra

  3. What is COMMANDqc? COMMANDqc is a comprehensive set of software tools designed for your whole company not just the technical services team. COMMANDqc for Integra

  4. What does COMMANDqc do? Mix Management Customer Service Raw Materials Control YOUR READY MIX COMPANY Product Control Production Control COMMANDqc for Integra

  5. ? ? ? I have a problem now what ? ? ? Integra ? ? ? ?

  6. Integra

  7. Mix Management Mix Management Concrete Products Mix Editor Mix Adjuster Mix Submittals Trial Batch and Testing Customer Service Raw Materials Control QC Product Control Production Control COMMANDqc for Integra

  8. Concrete Products COMMANDqc for Integra

  9. Mix Editor COMMANDqc for Integra

  10. Mix Editor COMMANDqc for Integra

  11. Mix Adjuster Options for Adjustment Modify Quantity of Remove or Add Material Replace Material Recalculate Admixtures Correct Aggregates for Specific Gravity Recalculate Summary Mix Values Adust to Target Yield COMMANDqc for Integra

  12. Mix Management Benefits Ability to quickly change mixes facilitates material cost control programs. Full integration with Integra improves coordination of mix changes and reduces errors. Mix version control makes it easy to “backtrack” when surprises occur. Mix Adjuster saves huge amounts of skilled labor when global mix changes are required. COMMANDqc for Integra

  13. Mix Submittal Report CoverLetter Mix Design Report Page 1 Mix Recipe Disclaimers Page 2 Grading's Page 3 Statistical Page 4 Material Certifications Page 5 Verification Documentation COMMANDqc for Integra

  14. Mix Submittal COMMANDqc for Integra

  15. Mix Submittals Benefits Automated Submittal generation saves hours of technical and clerical labor. Consistent and professional document format improves your company’s image. Workflow features and permanent document archives reduce conflicts regarding what information was sent to whom, and when. User-configured Submittal templates allow you to meet the demanding requirements of special customers such as state DOTs and chain stores. COMMANDqc for Integra

  16. Raw Materials Control Mix Management Raw Materials Testing Raw Materials Reporting Raw Materials Control Customer Service QC Product Control Production Control COMMANDqc for Integra

  17. Raw Material Analysis COMMANDqc for Integra

  18. Raw Material Analysis COMMANDqc for Integra

  19. Raw Material Control Benefits Improves control of concrete performance by monitoring key material parameters in conjunction with concrete test results. Provides better data for decision making when considering changes in material sources. Provides ability to produce required documentation for material compliance. COMMANDqc for Integra

  20. Production Control Mix Management Real-Time Batching Alerts Batching Performance Customer Service Raw Materials Control QC Production Control Product Control COMMANDqc for Integra

  21. Batch Watcher COMMANDqc for Integra

  22. Batch Variation COMMANDqc for Integra

  23. Batch Variation COMMANDqc for Integra

  24. Production Control Benefits • Identifies plant or other issues so they can be addressed before they negatively impact the business. • Minimize risk by halting delivery of out-of-spec loads. • Cumulative report options quantify the long-term effect of “minor” batching problems. • Management by exception reduces the need to continuously inspect printed batch records. COMMANDqc for Integra

  25. Product Control Mix Management Samples and Specimens Concrete Analysis Concrete Reporting Shrinkage Customer Service Raw Materials Control QC Product Control Production Control COMMANDqc for Integra

  26. Concrete Test Data Entry COMMANDqc for Integra

  27. Combined Analysis Strength analysis is related to many factors including: Material Properties Grading, cleanliness, etc. Concrete characteristics Batching Performance Fluctuations can cause varying strengths, set times, etc Job Site conditions Weather, water added onsite, retempering chemicals Many other factors COMMANDqc for Integra

  28. Strength Reporting/Analysis COMMANDqc for Integra

  29. W/C vs. Strength Analysis COMMANDqc for Integra

  30. THE WHOLE PICTURE!!! COMMANDqc for Integra

  31. Combined Analysis Benefits Improves your understanding of the factors that affect product performance. Identifies the causes of unexpected results so you can respond appropriately. Data integrity and consistency are enhanced by eliminating the need to maintain data in more than one place. Test results are maintained indefinitely, providing traceability and audit ability. Increases internal and customer confidence in your products because you can document performance and explain irregularities when they occur. COMMANDqc for Integra

  32. Customer Service Handling of Complaints Yield Problems Other Quality Problems Mix Management Customer Service Raw Materials Control QC Product Control Production Control COMMANDqc for Integra

  33. Incidents COMMANDqc for Integra

  34. Incidents COMMANDqc for Integra

  35. Incidents COMMANDqc for Integra

  36. Incidents • Resolve customer complaints faster, more efficiently, and more fairly. • Track and report on tests completed on specific jobsites. • Increase internal awareness of problems and their causes. • Identify problem customers. • Understand the cost of quality “events”. • Present a well organized QA program to current and future customers. COMMANDqc for Integra 36

  37. COMMANDqc-Integra Integration COMMANDqc-Integra Integration COMMANDqc for Integra

  38. Integration Features • Released Product solution suite • CMDqc 1.07.04 SP1/ Integra 2013.1.0 with MFI • CMDqc license should include CMDqc-INT module • Integra Purchases Modules should include CMDqc and MFI COMMANDqc for Integra 38

  39. Integration Features Data Flow for Integra <-> COMMANDqc COMMANDqc for Integra 39

  40. Integration Technical setups Integra  CMDqc Integra Database (Interbase) Integra Save Record TCP Message Integra Dispatch Server CMDqc Database (SQL Server) SQL Native Client xsp Stored procedure (Validation) Staging table (Xtbl Table) Production Table COMMANDqc for Integra

  41. Integration Technical setups CMDqc  Integra CMDqc Database (SQL Server) Production Tables Staging table (Xtbl Table) CMDqc Save Record/ Activate Mix XML Integra Dispatch Server CMDqc Integration Module TCP Message XML Integra Database (Interbase) Integra Integration Module (Validations) Production Tables COMMANDqc for Integra

  42. Integration Features CMDqc Mix Export <> Integra Mix Maintenance COMMANDqc for Integra 42

  43. Integra Database Send/Delete Mix Message Send/Delete Mix Message Mix Upload Service TCP Batching Console Dispatch Server Integration Technical setups Response Found a changed mix Log response Success / Failure Response Upload / Delete Mix Integra Mix Upload <> Dispatch <> Batch Console Batch Panel COMMANDqc for Integra

  44. Integration Features Immediate Error Notification COMMANDqc for Integra

  45. Integration Features Integra System Management > CMDqc Error Report COMMANDqc for Integra

  46. Integration Features CMDqc System InterfaceViewer COMMANDqc for Integra

  47. Integration Features • Master File and Ticket data integration between CMDqc and Integra • All data flows are “business real-time” with configurable latency time • Includes features such as transaction locking and request-response handshaking • Integration error logging and reporting is supported in both applications COMMANDqc for Integra 47

  48. Integration Technical Setup • Utilities for initialization of CMDqc database with Integra mix components (materials) and mix designs (concrete items and recipes) COMMANDqc for Integra

  49. CMDqc Data Prep tool • Tools are available to ensure compatibility between 2 systems and identify potential problem areas COMMANDqc for Integra

  50. CMDqc Data Prep tool • There are several data requirements for a CMDqc-Integra integration: • One mix per product is allowed • One mix formula per mix plant is allowed • Remove spaces, apostrophes, exclamation points or colons from mix names COMMANDqc for Integra 50

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