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Company Introduction

Company Introduction. Contents Slide No. Stepping Stones 03 Product Range 05 Infrastructure 36 Process Flow Chart 39 Quality Assurance 41 Organization Chart 49 Quality Certified System 51 Financial Details 55 Selected Customers 57

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Company Introduction

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  1. Company Introduction

  2. Contents Slide No. Stepping Stones 03 Product Range 05 Infrastructure 36 Process Flow Chart 39 Quality Assurance 41 Organization Chart 49 Quality Certified System 51 Financial Details 55 Selected Customers 57 Manufacturing Setup 63

  3. Stepping Stones

  4. Stepping Stones • 1960 : Promoters Enter into Brass Industries • 1998 : Incorporation of Senor Metals Pvt. Ltd. with 2500 MT/A • 2007 : Expansion of Production Capacity up to 7500 MT/A • 2010 : USD 20 Million Company • 2011 : USD 26 Million Company • 2012 : USD 29 Million Company

  5. Product Range

  6. Brazing, Welding & Filler Metals Division Resistance Welding Products Division High Copper Alloys Division EDM Wires Division

  7. Extrusion Division Wire Division

  8. Components Division Centrifugal Castings Division Fasteners Division

  9. Brazing – Welding – Filler Metals Division

  10. Brazing and Welding Alloys • COPPER – [LOW ALLOYED] • COPPER – ZINC [Brass] • COPPER – NICKEL • COPPER – SILICON [Silicon Bronze] • COPPER – TIN [incl. Phosphor Bronze] • COPPER – ALUMINIUM [Aluminum Bronze] • COPPER – MANGANESE

  11. Melting Extrusion Drawing Q.A. Packing

  12. Resistance Welding Products Division

  13. Spot Welding Electrode Caps • Components from Copper Chromium, Copper Chromium Zirconium, spot welding electrode caps complying to standards like ISO 5821 or Customized as per customers drawings are also made. • Guides / Nozzles for MIG Welding wire

  14. Spot Welding Electro Caps Electrodes Adapters

  15. Seam Welding Wheels Nut & Stud Welding Electrodes Gun Arms & Holders

  16. High Copper Alloys Division

  17. High Copper Alloys • UNS C-18200 Chromium Copper • UNS C-18150 Chromium Zirconium Copper • UNS C-14300 Cadmium Copper • UNS C-14500 Tellurium Copper • C-147 Sulphur Copper • Components made from above Alloys

  18. EDM Wires Division

  19. EDM Wires Division

  20. EDM Wire Specifications

  21. Other Products Manufactured by Senor Metals Pvt. Ltd.

  22. Extruded Rods, Bars Dia:1.50 mm to 110 mm Circumscribed Diameter Extrusion Division Hollow Rods & Profiles ID:12 mm to 80 mm OD:18 mm to 110 mm (Circumscribed Diameter) Min .Wall thickness:3.50 mm

  23. Extrusion Division Tubes OD:5 mm to 60 mm Wall thickness :0.3 mm Min. Copper Flats Width :4 mm to 75 mm Thickness:1 mm to 75 mm

  24. Wire Division Round wire Dia: 0.6 mm to 15 mm Fine Round wire Dia: 0.6 mm to 0.1 mm Flatten wire Width:1mm to 10 mm Thickness: 0.50 mm to 10 mm

  25. Components Division • Components are developed as per customers' drawings and specifications and comprises following products : • Automotive Components • Electric Components • Copper & Brass Inserts • Forged Components • CPVC & PPR Inserts • Valve Fittings • Sanitary Fitting Parts

  26. CentrifugalCastings Division OD : 100 mm to 350 mmWall Thickness : 8 mm and aboveHeight : 350 mm (maximum)

  27. Fasteners Division Types : Hex Cap Bolts, Lag Bolts, Coach Bolts,CSK Screws, Hex Head Bolt,Round Head Bolt, U Bolt, Studs,Hex Nuts, Plain Washer, Spring Washer Material : Copper: C11000, C10100Brass: C36000, C37710, C27400, C27200, C27000, C26000Silicon Bronze: C65100, C65500Phosphor / Tin Bronze: C51000, C51100, C54400, C51900Aluminium Bronze: C60800, C61000, C62300, C63000, C95600 Diameter : M2 to M16 Length : 3 mm to 150 mm

  28. Infrastructure

  29. Infrastructure • Medium Frequency Induction Furnace • Continuous Caster • Billet Heating Furnace • Hydraulic Extrusion Press • Combined Drawing Line • Fine wire Drawing Machine • Rod Rolling Mill

  30. Infrastructure • Centrifugal Casting Machines • CNC Machine • Automats / SPMs for Turning • Wire Flattening Mill with Edger and Turks Head • Electric Annealing Furnace with Vacuum & Nitrogen Purging • Forging Presses, Hydraulic Presses, Power Presses • Cold Heading Machines • Thread Rolling Machines

  31. Process Flow Chart

  32. Process Flow Chart Basic Raw Materials (Non Ferrous Metals) Inspection / Quality checks Billet Casting Sand Casting Ingot Casting Centrifugal Casting Continuous Casting Chemical Testing Machining Proof Machining Chemical Testing Extrusion Drawing Annealing (Vacuum) Drawing Drawing Mechanical Testing Mechanical Testing Rod Coil Hollow Rod Section Wire Rod Machining Machining Cold Forging

  33. Quality Assurance

  34. Chemical Testing 42

  35. Chemical Testing / Inspection Facilities SPECTRO Germany Make 30 Element Direct Reading High End CCD Optical Emission Spectrometer 43

  36. Chemical Testing Germany make Metallurgical Microscope 44

  37. Mechanical Testing / Inspection Facilities

  38. Mechanical Testing / Inspection Facilities Lloyd, UK make Wire Tensile Testing Machine, 1 KN KMI Make Tensile Tester, 5 KN

  39. Mechanical Testing / Inspection Facilities Japan make Stereo Zoom Microscope

  40. Mechanical Testing / Inspection Facilities BIS Make Vickers / Brienel Hardness Tester Testronix Make Resistance Meter

  41. Organization Chart

  42. Organization Chart

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