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Setting the standard for the production of high quality gray iron castings

Setting the standard for the production of high quality gray iron castings. With today’s competition and challenges becoming ever greater, OSCO Industries has remained successful by utilizing tools called consistency and commitment.

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Setting the standard for the production of high quality gray iron castings

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  1. Setting the standard for the production of high quality gray iron castings With today’s competition and challenges becoming ever greater, OSCO Industries has remained successful by utilizing tools called consistency and commitment.

  2. Centrally located in North America, OSCO Industries manufactures parts for the Global Market. Our parts can be found in applications stretching across the entire world. In both hemispheres, we can accommodate the production of your gray iron manufacturing needs.

  3. Ohio, is often referred to as “The Heart of It All”. • Nestled in the foothills of the Ohio River valley, Southern Ohio is home to three OSCO manufacturing facilities. • Portsmouth – Corporate • New Boston and • Jackson

  4. History • OSCO Industries first began in 1872 and was incorporated as the Ohio Stove Company. The company was organized as a foundry to cast stove parts and assemble a quality line of heating and cooking stoves. The stoves became widely known in the industry as the “Buckeye Stove”. • The Ohio Stove Company changed its name to OSCO Industries, Inc on its 100th Anniversary, in 1972. • Today, OSCO Industries, Inc. consists of three gray iron casting facilities located in Southern Ohio shipping upwards of 12 million pounds of gray iron castings a month.

  5. ISO 9002Certified • The Portsmouth, Ohio plant is approximately 100,000 sq/ft and can produce over 6,500 tons of gray iron casting per month. • This facility is a equipped with an two Disamatics, an Osborne, and a Hunter molding machines. • We have onsite heat-treat along with and lubrication for rust prevention. • The OSCO Portsmouth has its own core department. • Our Portsmouth site also includes a Quality Control Department which oversees mechanical and physical property testing, metallurgy, pattern compliance, and most importantly process control.

  6. ISO 9002Certified • The New Boston, Ohio production facility is the newest of our manufacturing plants. Established in 1997, OSCO New Boston utilizes 85,000 sq/ft of floor space and can produce upwards of 6,500 tons of gray iron castings a month. • This facility is a equipped with two Disamatic molding machines. • Our New Boston facility also includes its own Quality Control Department and Metallurgy lab ensuring all our customer needs are handled met in an efficient and timely manner.

  7. ISO 9002Certified • The Jackson, Ohio production facility opened its doors in 1967. OSCO Jackson is approximately 80,000 sq/ft. Our Jackson Division can produce over 5,000 tons of gray iron per month using a Cupola melt system. • This facility uses and is equipped with a shell molding process. • Our Jackson facility also includes its own Quality Control Department and Metallurgy lab for testing your physical and mechanical properties as well as testing for pattern compliance. They ensure all customer needs are handled in a sufficient manner.

  8. Value Added Services At OSCO Industries, we strive to be a complete service manufacturer. We offer many competitive secondary services. • Machining • Painting and Coating • Pattern Making • Heat Treating • Casting design Whatever your needs might be, we can handle it.

  9. Refrigeration / Air Conditioning 60% Industries Served Other 5% Pumps 8% (Sump, Water, etc.) Power Transmission 7% Automotive 20% (Tier 2 and Aftermarket)

  10. Material Specifications Melting At OSCO Industries, we use a combination of Pig Iron, Industry Scrap, and Reprocessed Secondary Scrap from our own melt. Our Specifications meet the industry standards for the following grades of Gray Iron: • G2500 • G3000 • G3500

  11. Equipment Melting: (2) 66” Water Cooled Cupolas (3) Inductotherm - 10 ton 8000 KW coreless electric melting furnaces (1) 60” Water Cooled Cupola

  12. Equipment Holding Furnaces: (1) 50 ton 750 KW Holding Furnace (1) 40 ton 600 KW Holding Furnace (1) 12 Ton Vertical channel induction holding furnace

  13. Equipment (4) Mark IV Disamatic Model 2013 A (Flask size 19x23) (1) Osborne In-liner (Flask size 16x22) (3) Hunter HMP – 10 (Flask size 14x19)

  14. Equipment Shell Cores: (5) Shalco SCB -10 Gas Catalyzed Cores: (1) Disamatic Combi-Core 25 liter (1) Lampe (20) Shalco Shell Mold Machines (Flask size 15 x 20)

  15. Equipment (11) Wheelabrator Shot Blast Cleaning Machines (45) 2” x 30” Grinders

  16. ISO 9002Certified Quality Control Perhaps the most important service we offer as a supplier is a standard of excellence. We at OSCO Industries understand the competitiveness that drives our market. Our advantage is the ability to exceed customer requirements. We do this with the understanding of a Total Quality Partnership between OSCO and our customers. Allow us to assist you in resolving issues with your castings. We have a team of qualified personnel dedicated to identifying and preventing potential problems with your applications. Together as a team we can achieve superior Total Quality.

  17. Quality Control Test Equipment To assist us in ensuring process control and maintaining a level of excellence that is commonplace for OSCO Industries, Inc., we use the following equipment: (1) Vacuum Spectrometer Jarrell-Ash Model 7000 (1) Baird DV6 Vacuum Spectrometer (2) Coordinate Measuring Machines

  18. Contact Us Portsmouth & New Boston Division: (740) 354-3183 • Tom Kayser – Sales Manager – tkayser@oscoind.com • Tom Rodriguez – Sales – tomrodriguez@oscoind.com • Jim Jensen – Plant Manager – jjensen@oscoind.com • Mike Butler – Quality/Tech Mgr – mbutler@oscoind.com • Chris Hamilton – Cust. Service/ISO Rep - acreport@oscoind.com • Jennie Stepp – Orders Processing - jstepp@oscoind.com Jackson Division: • Keith Denny – Plant Manager – kdenny@oscoind.com • Chris Maness – Quality & Tool Mgr – cmaness@oscoind.com • Karen Dobbins – C.S. & Orders Processing – kdobbins@oscoind.com

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