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Williston Basin Petroleum Conference North Dakota May 22, 2012 Recycling of Drilling Waste: The Road to Sustainability Emerging Bakken Technologies. INTRODUCTION. Oil & Gas Industry Industry continues to expand in the Bakken Operator expectations for services are high
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Williston Basin Petroleum Conference North Dakota May 22, 2012 Recycling of Drilling Waste: The Road to Sustainability Emerging Bakken Technologies
INTRODUCTION • Oil & Gas Industry • Industry continues to expand in the Bakken • Operator expectations for services are high • Service companies doing all they can to keep up • Exploration & production waste continues to be high profile • And with the new reserve pit rule changes • Louisiana • approx. 800,000 bbls of E&P waste are generated monthly (not including produced water) • Texas • volumes of waste generated are unknown • In 2011; 23,000 drilling permits, 2012; annualized 25,000+ Waste Generated Per Well WB 1094 bbls OB 1227 bbls Brine 1049 bbls TOTAL 3370 bbls Bulking/Stabilization 1:1 North Dakota – Williston Basin 20122013 Rig count 230 250 # of wells 2750 3000+ Depths 19000’+ 19000’+ • ORDER OF WASTE RESPONSIBILITY • Source Reduction • Recycling • Treatment • Disposal BAKKEN SHALE CRUSH THESE VOLUMES • The Waste Segment of the O&G Industry • is extremely vital & • more important than ever!
R3 – REDUCE, REUSE, RECYCLE • REDUCE • Proper segregate and separation of waste; • Reduce the volume by dewatering required • REUSE • Recover oil and reuse or sell • RECYCLE • Recycle the treating solids and converting it into a product for legitimate commercial uses; primarily road base product Major oil and gas companies are taking the lead role in operations to protect the environment The big push is on efforts to recycle as much as possible Recycling of Drilling Waste The Road to Sustainability
RECYCLING – WHY NOT? • E&P waste recycling is not new • Oil - non renewable resource • Solids - resource as well • Treated solid materials not reused – Why? • FOCUS: Road Construction Products • Requires large volumes • Requires strict engineering specifications • Requires strict environmental specifications • Recyclers have lacked experience • Standardized recycling rules were lacking • Definition of recyclable product unclear • Reluctant Generators LIABILITY
BAKKEN MARKET / CUSTOMERS • Market for Recycled Road Construction Materials • Understand it • Identify the needs • Development the product • Make the sale… Conceptual • Potential customers identified • State – Dept. of Transportation • Counties • Cities • O&G companies • Farmer & Ranchers • Stipulations • Location of product utilization • Sustainable quantity availability • Cost competitive No matter how noble the intent of any recycling effort, success cannot be achieved without a viable and continuing market for the product
GOALS • R3 Road Base Product • (Asphalt or Cement Stabilized) • safer and improved roads for the landowners, O&G operators • less dust than traditional scoria or gravel roads and pads • a cleaner environment through waste minimization, recycling of spent E&P wastes and minimization and/or elimination of reserve pits The most effective way to do this is to partner with the Operator to manufacture a recycled road base product for their respective lease roads, drill sites and/or public roads
PRODUCTS - FORMULATIONS • Understand the needs • development of the recycled product • replicate the process in the field full scale • comply with regulatory criteria • comply with the users directives - Asphalt / Cement Stabilized Base Formulation • E&P waste – oil, chloride & water content • course aggregate using localized material • emulsified asphalt • cement • water • Mix Design: OB Drill Cuttings / Scoria / EA / Cement / Water • Compressive Strength 120 psi • Hveem Stability 52 • Compacted Weight 126 lbs/ft2
CONCEPT – MOBILE RECYCLING • The proposed facility: • designed to be Mobile System and set up at/near the rig site • may serve single or multiple operators • the operator will be the generator and consumer • the volumes will be limited to prevent speculative accumulation • the footprint will be limited in size • the equipment; mechanical separation or thermal desorption • the facility and process will comply to stringent EMS • is SAFE The recycled product: • will comply with engineering and environmental standards • will comply with Gov’t directives, rules & regulations • will be as good or better than what is currently being used • does WORK
OPERATIONS MOBILE FACILITY LAYOUT Equipment & Process
LOGISTICS Project Logistics • 5-7 active rigs • 1,200+ bbls oil base cuttings per well • Operations: • 24-hour waste receiving & product manufacturing Expected Volumes • 1,000 bbls (~208yds3/day of inbound waste; 1 yd3 = 4.8 bbls) • 1,059 tons (~623 yds3/day of outbound R3 CSB product; 1yds3 = 1.7tons) R360 Commitments • Certificate of Recycling for volume of waste recycled • Total regulatory & operational reporting disclosure Customer Commitments • Uses the product and/or provide to other potential users
EQUIPMENT & PERSONNEL • HS & E • Site Specific Safety Plan • Site Specific Environmental Management Plan • Aspects/Impacts Register • Processing Equipment • Front end loader, backhoe, conveyors, pugmill, waste receiving system, tanks/roll-off bins, light plants, generator • Miscellaneous Equipment • Office & lab, living quarters, potable water tank, site truck w/ portable fuel tank, pumps, air compressor, critical spares inventory, fuel tank • R3 Team Members - 10 • Operations manager, receiver, equipment operator, roustabout
RESULTS Recycled Product
RESULTS R3 Roadbase
CONCLUSION • R360 firmly believes that: • E&P waste for recycling must be handled as a waste first • Regulatory landscape must acknowledge that if a waste is properly recycled that the generator is no longer liable • Genuine recycled products; judged on engineering and environmental merits • Keys to Success • Ensure that the recycling is legitimate • Ensure that recyclers possess the technical expertise • Ensure that recyclers have substantial financial capacity • Ensure a high level of environmental management systems • Recycling Projects • Will not succeed without market Sustainability • Based on applicable “Engineering and Environmental” standards
THE ROAD TO SUSTAINABILITY THANK YOU Any Questions? Most recently – R360 received the first mobile recycling permit of its kind to take this process on the road