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FNAL Production Site Lab8-Panels Machining

FNAL Production Site Lab8-Panels Machining. Lab8 Status and Panel Production Readiness. & Development of QC/QA Procedure: measurements/tooling. for FNAL Production Site Team presented by Yu.Pischalnikov. 1. LAB8 Goal: 2700 panels (cut in size, drill hole and mill strips art-work)

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FNAL Production Site Lab8-Panels Machining

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  1. FNAL Production SiteLab8-Panels Machining Lab8 Status and Panel Production Readiness.&Development of QC/QA Procedure: measurements/tooling.for FNAL Production Site Teampresented by Yu.Pischalnikov ________________________________________________________________________ Yu.Pischalnikov.EMU CMS ,UCLA meeting: April 29-30, 1999 1

  2. LAB8 Goal: 2700 panels (cut in size, drill hole and mill strips art-work) LAB8 Facilities: Axxiom &Gerber Machines Lab8 Status and Panel Production Readiness. ________________________________________________________________________ Yu.Pischalnikov.EMU CMS ,UCLA meeting: April 29-30, 1999

  3. Lab8 Status and Panel Production Readiness. • 1.Panel Handling equipment: 04/29 • bridges, vacuum lifting equipment, transport carts, racks, etc. • 2. Personnel (3 full-time tech.) in place. 05/15 • 3. “New Gerber table” alignment bar 05/04-05/07 • 4. Programs for Axxiom & Gerber 04/30 • 5. Procurement of Panel Template Assembly 05/10 • Alignment mark position tooling in place • Travelers in place • Procurement of bits and saws Axx.&Gerb in place • We will start cut and mill 15 P2’’ panels • next week (05/07). ________________________________________________________________________ Yu.Pischalnikov.EMU CMS ,UCLA meeting: April 29-30, 1999

  4. LAB8 QC/QA of Gerber operation:CMM measurements of strips position ________________________________________________________________________ Yu.Pischalnikov.EMU CMS ,UCLA meeting: April 29-30, 1999

  5. LAB8 QC/QA of Gerber operation:CMM measurements of strips position ________________________________________________________________________ Yu.Pischalnikov.EMU CMS ,UCLA meeting: April 29-30, 1999

  6. LAB8 QC/QA of Gerber operation:CMM measurements of strips position ________________________________________________________________________ Yu.Pischalnikov.EMU CMS ,UCLA meeting: April 29-30, 1999

  7. LAB8 QC/QA of Gerber operation:CMM measurements of strips position ________________________________________________________________________ Yu.Pischalnikov.EMU CMS ,UCLA meeting: April 29-30, 1999

  8. LAB8 QC/QA procedure: tooling Alignment marks and holes(strip position) measuring tooling ________________________________________________________________________ Yu.Pischalnikov.EMU CMS ,UCLA meeting: April 29-30, 1999

  9. LAB8 QC/QA procedure: tooling for strips position • Mark Position Measuring Device Assembly(MD-368990) • Accuracy of measurements distances between alignment marks (from 3 panels sets) better than ±1,5mills • MPM Device will be use at LAB8 to measure each panel: • scale of strip art-work (Y direction) • position of strip art-work vs. central alignment pin-hole (Y&X directions) • (in X direction better than ± 3mills) • position of strip art-work vs. alignment sensors holes ________________________________________________________________________ Yu.Pischalnikov.EMU CMS ,UCLA meeting: April 29-30, 1999

  10. LAB8 QC/QA for Axxiom operation:CMM measurements of holes position ________________________________________________________________________ Yu.Pischalnikov.EMU CMS ,UCLA meeting: April 29-30, 1999

  11. LAB8 QC/QA for Axxiom operation:CMM measurements of holes position ________________________________________________________________________ Yu.Pischalnikov.EMU CMS ,UCLA meeting: April 29-30, 1999

  12. LAB8 QC/QA for Axxiom operation:CMM measurements of holes position ________________________________________________________________________ Yu.Pischalnikov.EMU CMS ,UCLA meeting: April 29-30, 1999

  13. LAB8 QC/QA for Axxiom operation:CMM measurements of holes position • ME234/2 PANEL TEMPLATE ASSEMBLY ________________________________________________________________________ Yu.Pischalnikov.EMU CMS ,UCLA meeting: April 29-30, 1999

  14. SUMMARY Lab8 Status and Panel Production Readiness LAB8 facilities ready to start P2 Panels production 05/07/99 P2 Pen’s drawing at Axxiom and Gerber 05/03 15 Panels for P2’’ start to cut at Axxiom 05/07 we consider those 15 panels as a test of readiness our LAB8 production flow: travelers; numbering system, QA/QC system in place FNAL Production SiteLab8-Panels Machining ________________________________________________________________________ Yu.Pischalnikov.EMU CMS ,UCLA meeting: April 29-30, 1999

  15. SUMMARY(cont.) Development of QC/QA Procedure: measurements/tooling. Appropriate Panels production QC/QA procedures and tooling in place Accuracy and repeatability of Axxiom and Gerber operation measured for 6 P3 panels withCMM Gerber’s strips art-works operation accuracy - 2,5mm/strip error = 200mm (8mills) for 80 strips repeatability better than 1mills Axxiom holes drilling operation accuracy ~10mills repeatability better than 2-3 mills FNAL Production SiteLab8-Panels Machining ________________________________________________________________________ Yu.Pischalnikov.EMU CMS ,UCLA meeting: April 29-30, 1999

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