130 likes | 449 Views
Every Processor Should. Develop a recall planOrganization structure for product withdrawals quickly and effectivelyDevelopment of a recall team. Recall Plan. Organization StructureIdentification of Information NeedsDistributionProductionLegal CounselPublic Relations. Recall Plan. Technical In
E N D
1. Developing a Recall Plan -Food Safety-
2. Every Processor Should Develop a recall plan
Organization structure for product withdrawals quickly and effectively
Development of a recall team Recommend changes in operation
Assess a problem to determine if the problem is real
Arrange for stock recovery or withdrawal
Develop the recall plan
Manage a recall
Inform company employees and customers of corrective actions
Coordinate with regulatory agencies
Direct the recall activities
Production
Purchasing
Marketing
Quality assurance
Legal
Sales
Distribution
Consumer affairs and public relations
Recommend changes in operation
Assess a problem to determine if the problem is real
Arrange for stock recovery or withdrawal
Develop the recall plan
Manage a recall
Inform company employees and customers of corrective actions
Coordinate with regulatory agencies
Direct the recall activities
Production
Purchasing
Marketing
Quality assurance
Legal
Sales
Distribution
Consumer affairs and public relations
3. Recall Plan Organization Structure
Identification of Information Needs
Distribution
Production
Legal Counsel
Public Relations Name and Phone for:
President
Recall Coordinator
Distribution
Production
Accounting
Legal
Technical
Sales and Marketing
Other
Distrubution
Stop all in-transit shipment of questionable material, and arrange for return of product to collection points.
Prepare inventory and distribution status of product showing where, when, to whom and quantity shipped
Raw materials, ingredients and containers
Operations, thermal processing records, HACCP records
Changes in equipment or breakdowns
Quality assurance or verification records
Codes
Shipping dates and product on hand
Press coverage of recall
Production
Prepare a lot identification
Halt production of product if related problem
Investigate for cause of problem, check all records
Clear product only as recommended by the Recall Coordinator. Do not destroy any product without observation by FDA/USDA of a health hazard is involved. Keep records of any destruction.
Name and Phone for:
President
Recall Coordinator
Distribution
Production
Accounting
Legal
Technical
Sales and Marketing
Other
Distrubution
Stop all in-transit shipment of questionable material, and arrange for return of product to collection points.
Prepare inventory and distribution status of product showing where, when, to whom and quantity shipped
Raw materials, ingredients and containers
Operations, thermal processing records, HACCP records
Changes in equipment or breakdowns
Quality assurance or verification records
Codes
Shipping dates and product on hand
Press coverage of recall
Production
Prepare a lot identification
Halt production of product if related problem
Investigate for cause of problem, check all records
Clear product only as recommended by the Recall Coordinator. Do not destroy any product without observation by FDA/USDA of a health hazard is involved. Keep records of any destruction.
4. Recall Plan Technical Information
Brokers
Technical-
Obtain lot identification and samples.
Obtain product analysis to determine of pick-up or destruction is necessary
Coordinate all actions through Recall Coordinator until problem is solved
Consult with University Labs
Consult with regulatory agencies, if a recall
Brokers
Assist in contact of customers
Assist in product pick-up
Technical-
Obtain lot identification and samples.
Obtain product analysis to determine of pick-up or destruction is necessary
Coordinate all actions through Recall Coordinator until problem is solved
Consult with University Labs
Consult with regulatory agencies, if a recall
Brokers
Assist in contact of customers
Assist in product pick-up
5. Steps to Take During a Recall Defining the Problem
First – Hand Information and other Facts
Effective Communication
Physical Recovery of Product Include a method for verifying whether there is a problem or not.
Any deviations in processing records
Unusual occurrences in product preparation or handling
The time period faulty product was produced
Affected product codes
Customers
Public health significance
First-hand facts best, but consider:
Consumer complaints
Newspaper or radio
State or federal regulatory officials
Distributors
Sales Representatives
Ingredient suppliers
Container/packaging
Trade Associations
Company quality assurance and production records
Clear, concise and accurate
Who in the company will need to be notified
Outside parties that should be notified
Rapid communication, Fax, email, overnight mail
Removal from distribution channels
Must identify customers
Plan for paying for the product or replacing with similar product
Establish a method to count or weigh product
Establish a warehouse to isolate the product in coordination with FDA or USDA
Have a model press release or outline that can be used quickly
Should contain
Name of company
Label name or names of affected product, codes and container sizes
Area of distribution, naming each state
Nature of problem
Risk to consumers
What consumers should do
Statement the company is cooperating with regulatory officials
Include a method for verifying whether there is a problem or not.
Any deviations in processing records
Unusual occurrences in product preparation or handling
The time period faulty product was produced
Affected product codes
Customers
Public health significance
First-hand facts best, but consider:
Consumer complaints
Newspaper or radio
State or federal regulatory officials
Distributors
Sales Representatives
Ingredient suppliers
Container/packaging
Trade Associations
Company quality assurance and production records
Clear, concise and accurate
Who in the company will need to be notified
Outside parties that should be notified
Rapid communication, Fax, email, overnight mail
Removal from distribution channels
Must identify customers
Plan for paying for the product or replacing with similar product
Establish a method to count or weigh product
Establish a warehouse to isolate the product in coordination with FDA or USDA
Have a model press release or outline that can be used quickly
Should contain
Name of company
Label name or names of affected product, codes and container sizes
Area of distribution, naming each state
Nature of problem
Risk to consumers
What consumers should do
Statement the company is cooperating with regulatory officials
6. Records Production and distribution records
Case codes and package codes
Limit the size of lots
Private label distribution
Product complaints
7. Recall Coordination Outline Institute a log showing date and time of events and actions taken.
Correlate and evaluate known information on the extent and nature of the problem.
Discontinue distribution of affected product codes.
Notify (in order): company officials, trade associations, regulatory agency, and suppliers, as necessary.
Decide whether to recall or to make further investigation
8. Recall Coordination Outline Determine area and level of distribution of product codes.
Continue investigation of nature, extent, cause and remedy of problem.
Re-examine recall decision, if necessary
Notify and instruct company staff
Determine disposition of recalled product.
9. Recall Coordination Outline Prepare and issue, with regulatory agency, recall requests. Include instructions.
Prepare and issue news releases.
Maintain records of progress.
Report recall progress to company officials and regulatory agency.
Complete effectiveness checks and final report.
10. If a Recall Should Happen!
11. Objectives of a Recall Contain the Problem
Control the Information
Correct the Problem Contain
Identify all involved products, customers, states.
Have supporting documentation/records
Locate all affected products and customers
Many times your customers may have sold to others.
How do you track down the chain?
Contact
Within 24 hours – quicker if possible
Draw a circle around the products
Need cooperative distributors
If not
Further distribution
Other customers
Overblown portrayal of the problem
Why?
Accuracy, public health, product and company reputation
How?
Work with FDA/USDA, customers, state officials, consumers, press
When?
ASAP
Issue your own press release
Correct
“New and Improved”
Restore confidence
Tell others what you have done
Contain
Identify all involved products, customers, states.
Have supporting documentation/records
Locate all affected products and customers
Many times your customers may have sold to others.
How do you track down the chain?
Contact
Within 24 hours – quicker if possible
Draw a circle around the products
Need cooperative distributors
If not
Further distribution
Other customers
Overblown portrayal of the problem
Why?
Accuracy, public health, product and company reputation
How?
Work with FDA/USDA, customers, state officials, consumers, press
When?
ASAP
Issue your own press release
Correct
“New and Improved”
Restore confidence
Tell others what you have done
12. Points to Consider Companies are responsible and accountable for product recalls as all recalls are voluntary
Tell your own story completely
Fix your problems
Be proud of the corrections and use it in marketing