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Fabrication

Fabrication. By Ryan Sharp. Topics. Lathes Vertical Milling Machines Bandsaws Formulas. A Lathe. Lathes Come I n M any Sizes. Micro. Mini. Small. H uge. Medium. Parts of a Lathe. Lathe Safety. Always wear ANSI approved Safety glasses Never leave the chuck key in the chuck

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Fabrication

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  1. Fabrication By Ryan Sharp

  2. Topics • Lathes • Vertical Milling Machines • Bandsaws • Formulas

  3. A Lathe

  4. Lathes Come In Many Sizes Micro Mini Small Huge Medium

  5. Parts of a Lathe

  6. Lathe Safety • Always wear ANSI approved Safety glasses • Never leave the chuck key in the chuck • Never wear loose clothing as it may become entangled in the lead screw. • If you have long hair tie it up • Make sure you have the lathe running in the right direction • Never run the cutter into the chuck • Check the speed of the lathe

  7. Types of Parts That Can Be Made on a Lathe Custom Darts Specialty Bolts Gears Just About Anything Cylindrical Pulleys

  8. Vertical Milling Machine

  9. Parts of a Vertical Milling Machine

  10. A Closer Look

  11. Milling Axis

  12. The Two Types of Milling -Good finish -Can take bigger passes -Gives a nicer finish -Should not be used on hard materials

  13. Types of Endmills • 2 Flute -Can be used like a drill • 4 Flute -Can be run at the same speed as a 2 flute -Longer cutting life

  14. Types of Parts That Can Be Made on a Vertical Milling Machine

  15. Bandsaw Vertical Horizontal

  16. Parts of a Bandsaw

  17. Bandsaw Safety • Always wear ANSI approved Safety glasses • Always keep the blade guards within 1/8” to ¼” of the stock. • Use a push block to cut small stock.

  18. Bandsaw Safety • Never hold the stock ‘above’ the table. • If the blade comes out of the guides or breaks, stop the machine immediately. • Hold the stock on either side of the blade not in-line with it.

  19. Formulas RPM= CS= Cutting Speed DIA=Diameter of cutter Aluminum-250 Cast Iron-75 Low Carbon Steel-100 Brass or Bronze-200 High Carbon Steel-60 Tool Steel-50 4xCS DIA

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