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Metals and Alloys. Alloys. Two definitions Combination of two or more elements Combination of two or more metallic elements Metallurgical Commercial. Alloys. Two Commercial Classifications Ferrous – Iron as base metal Nonferrous – No iron in composition. Alloys In Metals. Compounds
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Alloys • Two definitions • Combination of two or more elements • Combination of two or more metallic elements • Metallurgical • Commercial
Alloys • Two Commercial Classifications • Ferrous – Iron as base metal • Nonferrous – No iron in composition
Alloys In Metals • Compounds • Chemically bonded • Distinct from its constituents • Mixtures • Not chemically bonded • Retains individual identity of ingredients • Solutions • Liquid • Solid
Properties of Metals • Chemical • Physical • Mechanical
Mechanical Properties • Hardness • Hardenability • Brittleness
Mechanical Properties • Ductility • Malleability • Toughness
Mechanical Properties • Machinability • Strength • Tensile strength
Mechanical Properties • Yield point • Elongation • Stress
Mechanical Properties • Strain • Elasticity • Plasticity
Mechanical Properties • Fatigue • Fusibility
Metal Identification • Steel Numbering Systems • SAE – society of automotive engineers • AISI – American iron and steel institute • Four and maybe Five digit code system • Page 507 in textbook • Note the small percentages
Metal Identification • C = carbon • Cr = chromium • Mn = Manganese • Mo = Molybdenum • Ni = Nickel • Si = Silicon • V = Vanadium
Metal Identification • First number indicates type of steel • Second number approx. % of dominate element • Third and fourth digit denotes % of carbon in hundredths • 1018 = Carbon steel with .18% of carbon content
Metal Identification - Aluminum • Alloy types designated by four digit system • 1=aluminum 99% pure or better • 2=copper • 3=manganese • 5=magnesium • 6=magnesium and silicon • 7=zinc • 8=something else • 9=unassigned
Metal Identification - Aluminum • Temper designations • F = as fabricated • O = annealed • H = strain hardened • W = solution heat-treated only • T = thermally treated
Metal Identification • Numbering systems for metals can be found on Internet, libraries, Machinery Handbook, ASTM reference manuals, metallurgy references, textbooks on machining, casting, welding, blacksmithing, SAE references, engineering references, steel construction references, engineering materials references, metal fabrication references, steel supply distributors, steel mills…