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Track & Trace Implementation Challenges & Solutions. Sourabh Shetty Business Development - East Europe & CIS Email: sourabh.shetty@acg-world.com Phone: +91 9167971518. Your Global Partner for Manufacturing, Packaging and R&D Solutions. Presentation Pointers. ACG group at a glance.
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Track & Trace Implementation Challenges & Solutions Sourabh Shetty Business Development - East Europe & CIS Email: sourabh.shetty@acg-world.com Phone: +91 9167971518 Your Global Partner for Manufacturing, Packaging and R&D Solutions
Presentation Pointers • ACG group at a glance. • Challenges for Track & Trace Project. • Project Life cycle. • ACGI Solutions & Innovations for Track & Trace. • Why ACGI as the Technology Partner?
COMPANY PROFILE Over 5 decades of dedication And expertise in Pharma and Packaging industry. • Multi – Faceted Global Group • Serving the pharmaceutical industry for over 55 years • Having 15 world-class factory locations manufacturing hard gelatin capsules, encapsulation & tabletting equipment, barrier packaging films, blister – cartoning lines and end-of-line solutions, and camera inspection systems
ACG VALUE CHAIN ACG-APT
GLOBAL PRESENCE OF ACG UNITED KINGDOM CHINA CROATIA UNITED STATES INDIA INDONESIA THAILAND BRAZIL PHYSICAL PRESENCE IN 8 COUNTRIES | 100+ AGENTS | SERVING MORE THAN 100 COUNTRIES 07 GLOBAL PRESENCE
ACG INSPECTION IN TRACK AND TRACEEND TO END SOLUTION PROVIDER
Configurable for Multiple Country Regulations India DGFT Europe China SFDA South Korea KNIH Brazil ANVISA USA HDMA Turkey Saudi Arabia SFDA
Challenges for Track & Trace Projects Challenges External Internal • Design, implementation and ongoing costs. • Integration with existing systems. • Definition of system architecture . • Available Qualified Employees . • Identification of Contractors/Suppliers . • Lack of standard system architecture. • Lack of clear standards for inter-operable data exchange. • Lack of clear regulatory requirements. • High cost of system components like software, hardware and services.
Implementation Challenges • Understanding the Regulation • Selecting the right Track and Trace partner • Managing Master Data • Scalable Solution • Cost for Implementation (Time, Money and Resources) • Selecting right solution for each packaging line • Modification in Machinery in packaging lines • Managing the project execution • Not enough space on the line • Not enough space on products for printing • Artwork change impact • Rejection and reconciliation • Impact on Productivity
Meeting the Challenges • Understand the purpose - define clear objectives • Collaborate with stakeholders • Identify, then avoid the traps • Produce detailed requirements • Set realistic timelines – then monitor them • Base solutions on global standards • Pilot, phase deployment & ramp up • Stabilise, then leverage
Fully Manual serialization and Aggregation solution Fully Manual Serialization And Aggregation Offline Carton Serialization Scanner based Aggregation Offline Serialization for Labels Pallet Aggregation
SEMI AUTOMATIC SERIALIZATION AND AGGREGATION Scanner Base Aggregation On-line Carton Serialization Semi-Automated Aggregation Pallet Aggregation
Fully Automatic Carton Line Pallet Aggregation Online Carton Serialization Online Carton Aggregation
Fully Automatic Bottle Line Pallet Aggregation Online Bottle Aggregation Online Bottle Serialization
ACGi Innovations in Track and Trace • Our equipment is known for its aesthetics and safety. CPIR-XL CPIR NANO Length- 600mm ENSURA Combo Check weigher VOYAGER Kiosk for Aggregation HAWKEYE Autofocus Collation unit NAVSTAR
3rd Party Software Solution Partners Some Of Our Prominent Hardware Partners
Solution Overview • Fully integrated global serialization solution • Customized solutions for different types of packaging lines • Integration with various third party environments • Value centric approach • Domain expertise • Exacting standards