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Accelerator Integration Design Integration Group [DIG]

The Design Integration Group (DIG) of the European Spallation Source (ESS) focuses on the integration of 3D models in a Catia v6 master-assembly, incorporating designs contributed by IKCs or designed in-house. ESS needs efficient assimilation of different design packages into one overall design for the accelerator.

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Accelerator Integration Design Integration Group [DIG]

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  1. Accelerator Integration Design Integration Group [DIG] Nick.Gazis@esss.se www.europeanspallationsource.se Apr. 2015

  2. Purpose • Design Integration Group (DIG) is part of the Physical Plant Working Group (PPWG) • DIG focuses on the integration of the related 3D-models in a Catia v6 master-assembly in ESS, either contributed by IKCs or designed in ESS • ESS needs to assimilate all the different design packages into one design • The ESS design is constituted out of released contributions: • A released contribution is defined as the currently agreed upon state of design between ESS & IKC • Without requiring in-kind partners to use a specific CAD software • ESS needs current status and rapid feedback on the progress of in-kind partner designs • Civil construction of the ESS facility is well underway • ESS needs to keep up with changes in designs as soon as they are available to assess impact on civil construction • To keep track of changes, ESS uses file versioning and released revisions.

  3. Contributing your designs to ESS • You can go to LinacLego and upload your designs, models, documents (for further information or CHESS account creation please contact Nick.Gazis@esss.se)

  4. Monitoring the design integration of ESS • You can go to DIG home and check the latest status of the design integration(for further information or JIRA account creation please contact Nick.Gazis@esss.se)

  5. End • Currently we have a preliminary integrated version of our linac in our master-assembly 3D-model • Still however we are missing several parts such as: • Supporting systems • Interfaces • Valves, flanges • etc. • We need IKC input so as to proceed to a detailed level of the integrated 3D-model of the ESS accelerator, so as to provide back to the IKCs with proposals for: • Assembly processes • Transportation processes • Installation processes • Commissioning processes

  6. SPARE SLIDE – LinacLego Organization • LinacLego is used to describe the ESS lattice • It is the single-point-of-truth for tunnel components • Available on the Web • https://aig.esss.lu.se:8443/LinacLegoWebApp/ • The lattice is described in the following hierarchy: • Section (ISRC, LEBT, RFQ, DTL, SPK, etc…) • Cell (SPK-01, SPK-02,…SPK-13) • Slot (SPK-02-LWU, SPK-02-CRM) • Beamline Element (SPK-02-LWU-QH01, SPK-02-LWU-QH02) • The ESS 3-D integration model will be based on slots • Slots are considered installation sub-assemblies • Definition of a Slot is flexible • There will be one CHESS document to contain the 3-D model of each Slot design

  7. SPARE SLIDE – Lattice hierarchy in LinacLego LEBT SPK ISRC RFQ DTL MBL SECTION etc… … CELL SPK-01 SPK-02 SPK-03 SPK-13 SLOT BEAMLINE ELEMENTSSPK-02-LWU-QH01, SPK-02-LWU-QH02, … Level of exchange for the CAD files between IKC-ESS SPK-02-LWU SPK-02-CM

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