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Overview. IntroductionReaction MechanismsModelAssumptionsResults. Introduction . Commercial polypropylene (PP) resins are produced with conventional polymerization process using Ziegler-Natta catalyst systemsProducts have a weight average molecular weight in the range of 3x105 7x105Broad ran
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1. Production of Controlled-Rheology Polypropylene Resins by Peroxide Promoted Degradation During Extrusion Based on paper by: C. Tzoganakis, J. Vlachopoulos, and A.E. Hamielec
Presented by: Michelle Leung
Ch E 720 Dynamic Modelling and Optimization
2. Overview Introduction
Reaction Mechanisms
Model
Assumptions
Results
3. Introduction Commercial polypropylene (PP) resins are produced with conventional polymerization process using Ziegler-Natta catalyst systems
Products have a weight average molecular weight in the range of 3x105 7x105
Broad range generally believed to be due to broad distribution of active sites on the heterogeneous catalysts
Molecular weight distribution (MWD) determines flow properties and performance of polymer melt in processing
Polymers with varying MWDs are required in different end-uses
MWD is difficult to control using Ziegler-Natta catalyst system
4. Introduction Peroxide initiated degradation is a relatively flexible post-reactor method for the controlled-rheology resins with tailor-made properties
Peroxide radicals preferential to attacking tertiary hydrogens
Probability of attacking a certain chain proportional to the number of tertiary hydrogens in the chain
Therefore, the longer the chain, the more likely it will be attacked, thus narrowing MWD
Objective To propose a dynamic model and simulate peroxide promoted degradation of PP
5. Polypropylene
6. Reaction Mechanisms
7. Model Equations
8. Model Equations
9. Method of Moments
10. Closure Method
11. Variables
Independent variable
Time, t
Temperature, T
Initial peroxide concentration, [I]o
Dependent variables
Reaction constants
Initator efficiency, f
Average molecular weight, Mn, Mw, Mz
12. Assumptions Contributions from transfer, thermal degradation and termination reactions are negligible
Steady state hypothesis for the radicals
Average temperature used based on barrel temperature profile
13. Simplified Model Let:
14. Results
15. Results
16. Results
17. Results
18. Conclusions Peroxide-initiated degradation of PP is a post reactor method used to narrow the MWD of PP resins
Model satisfactory in predicting Mn, and Mw but not Mz
This can be attributed to experimental errors involved in the measurement of high molecular weight tail of the MWD
Branching and crosslinking reactions can occur under chain degradation conditions, which can significantly increase Mz
19. Work Cited Tzoganakis, C., J. Vlachopoulos, and A.E. Hamielec. "Production of Controlled-Rheology Polypropylene Resins by Peroxide Promoted Degradation During Extrusion." Polymer Engineering and Science February 1988: 170-180.
Tzoganakis, C., J. Vlachopoulos, and A.E. Hamielec. "Modelling of the Peroxide Degradation of Polypropylene." International Polymer Processing 3 (1988): 141-150.