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Explore the impact of culture on production quality & salary trends in China, with examples and historical influences discussed by expert Michael Rychen.
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China 05.06.2015 Cultural Influence on Productionand Quality – Salary Trends Michael Rychen
Agenda • Short introductionof CCS and Speaker • Cultural influences: Power DistanceandIndividualism • Cultural influences: Culture comparison • Influencesfromeconomichistory PR China • Examples of impact on operations (CCS China) • Salary and Wage Trends in China
Name: Michael Rychen • Origin: Born andraised in cantonof Bern, Switzerland • Current Job: Set-upof EMS Operation in Slowakiafor CCS Group • Previous Jobs: • Managing Directorof CCS China 2010-2014 • Technical Sales Manager at CCS 2008-2010 (mainly in China) • NPI Engineer & Project Leader at CCS Schweiz AG
System supplierwith 11 subsidiariesworldwide CCS Holding AG Adaxys SA CCS Schweiz AG Gohlke Elektronik GmbH AKAtech Kabel-konfektionierung GmbH AKAtech Produktions- und Handels GmbH AKAtech Kabel-konfektionierung GmbH CCS Slovensko s.r.o. CCS Lanka (PVT) Ltd CCS Asia Ltd. (Hong Kong) CCS China Ltd.
Systemintegration - CCS Going-to-Market Model Market cultivation Customers Competencies Certification Transportation Medical Germany Austria Switzerland China International Elektronik Mechatronik Kabelfertigung Industrial Low-volume Consumer Target marketsD-A-CH + China International localsales System integration „focus on ressources“ „proximitytocustomers“ „One-stop Shop“
Salesbyindustry low volume consumer(buildingautomation) Industrial(drivesystems) Transportation(automotivesupplyindustrie) Transportation(power electronics, railway industry) Transportation(agriculturalvehicles) Transportation(agriculturalvehicles)
2.) Cultural influences Power Index vs. Individualism low Most Asian, African, South Americancountries Individuality BRA, India, ARG, TUR, JP «Latin» Europe; F, I, E, B «Germanic» Europe; Scandinavia, DE, A, CH, NL Anglo-Saxon Countries; USA, GB, AUS, NZ, CAN Source: After Geert Hofstede high Power Distance high low
Culture Comparison 3.) Cultural influences West • Grow up alone • „I“ • School, how to learn • Diploma, financial • Work, based on contract • Management, Individualist • Task prevails Relation East • Grow up in group • „WE“ • School, how to do • Diploma, status • Work, based on moral • Management, Group • Relation prevails Task
3.) Cultural influences Culture Comparison
4.) Influences from economic history (PR China) 1959 to1961: Big leapforward! • Nationalization of industry and commerce • Collectivization of agricultural sector • Centrally planned economy • 5 year plans • Management by quantity
4.) Influences from economic history (PR China) 1959 to1961: Big leapforward! • Meltingfurnaces in thecountryside • Quality ofsteel not important • Quotahastobemet • Bonus/punishmenttroughfulfillingofquotas
4.) Influences from economic history (PR China) 1979 to1992: Deng Xiao Ping reforms • More freedom in agriculture • Private ownedcompanies back tobusiness. Atfirstonly in specialzoneslater in whole China • SME cultureonlysinceearly 1990s
4.) Influences from economic history (PR China) Conclusion: • Lack of typical SME culture due to historic reasons • SMEs in China have often still quantity and not quality focus • Typical virtues like flexibility and quality, develop among Chinese entrepreneurs, but need time to evolve
5.) Examplesofimpact on Operations (CCS China) 95% ofproblemsoccurwithcustomizedparts Problematic: Generally unproblematic: • Standartparts • Usuallyproduced High Volume low-Low Mix,largecompany • Produced in Millions • Customizeditems • Designedbyusorcustomer • Usuallyproduced in High Mix- High Volume SME • Small Volume
5.) Examplesofimpact on Operations (CCS China) • Every incominglot will beexaminedby Quality department • IQC(Incoming Quality ControlSpecialists in different fields • Golden Samples ofeverycustomizedpart Total of 8 FTE for an organizationof 220 poepleonlyforProductquality!
5.) Examplesofimpact on operations (CCS China) • Fakes/Saving on raw material: • The suppliersaves on material toincreasehisprofitmargin • The productis not accordingtothespecification: • The supplierhas not understoodtherequiermentsorisunabletoproducethe part. • The product has been produced by the supplier without any problems in the past but suddendly quality is decreasing: • The supplier lacks process control/ suffers of high staff turnover • The supplierhas lost interestorhaslittlemotivationtofullfilltheorderbecauseoflowquantity/lowmargin
The CCS Group would like to thank youfor your interest. CCS, yourcompetentpartnerfor electronic, cableassemblies, mechatronicandsystemintegration