3200

1. 3200 • Simplicity • Easy configuration with Quick Start codes • Parameter help scrolling text messages • Custom text messages • Customisable operator scroll list • Wizard for configuring advanced features • Features • In built timer. • Programmer option • Master comms for multi-zone programming • CT input with load diagnostics • Recipe function: 5 x 38 parameters

2. 3200 3216 Size 48 x 48 • Features • Relay, logic or dc outputs • Heat, cool, alarm outputs • Dc control or retransmission • 8 segment programmer • Ammeter display • RS232/RS485 3-wire Modbus • Green or Silver coloured facia AVAIL Oct 04 3208 Size 48 x 96 3204 Size 96 x 96

3. 3200 Programmer Tip: Use Recipe function to store 5 programs with user defined names Temp Programming = Rate, target, time X 4 Servo to SP or PV End Type = Dwell Holdback at start of dwell End Type = OFF Time RESET RUN END

4. 3200 Master digital comms • 3216 Master programmer • Broadcast address ‘0’ is used MODBUS • Slave controllers • Use Remote SP address ‘1A’ • Applications • Multizone stress relieving - EHS, 1200 units pa • Multizone ovens and furnaces

5. Soft start time Soft start setpoint) 3200 Hot runner Controller What are hot runner controllers? They are used on injection moulding machines to stop the plastic freezing as it runs into long narrow channels in the mould. These channels are kept warm by embedding cartridge heaters into the mould. The cartridges are hydroscopic (absorb water) and need to be slowly dried out to overcome earth leakage, shorted turns and overheating. The hot runner (soft start) controller delivers a reduced power output until a set temperature or time is reached. The controller then reverts to normal PID control. Phase angle thyristors are often used to control the heaters. The 3216 DC provides a very economical solution.

6. Output 1 Output 2 Output AA Tables A, B, C & D Tables A, B, C & D Tables A, C & D Table A - control Table B - retrans Logic, Relay, 4-20mA 4-20mA Heat (PID) H WSP D Cool (PID) C PV E Heat (On/Off) J OP F Cool (On/Off) K 0-20mA 0-20mA N WSP Heat (PID) J PV Y Cool (PID) K Z OP 3200 Quick Start ‘Set 1’

7. 3200 Quick Start ‘Set 2’ CT input Dig in 1 1 10 Amps Acknowledge Alarm W 2 25 Amps Manual M 5 50 Amps Run/Hold R 6 100 Amps Key Lock L Setpoint 2 P x Not Fitted Reset T Remote Setpoint Comms U Recipe 2 / 1 select V Not Fitted x

8. Applications • Extrusion • Injection moulding - hot runners • Baking ovens • Small Kilns and furnaces • Cold stores • Chillers • Calibration baths and blocks • Sterilizers • Vacuum forming • Packaging (‘O’ Series)

9. Success Stories • Cincinatti - Austria Application: Extrusion. Quantity: 2,000 units pa Selling points: - One item stocked. Recipes used to select Heat only, heat/cool or indicator. - Custom alarm messages • EHS - UK Application: Stress relieving Quantity: 1,200 units pa Selling points: - User specific interface - Master comms programmer

10. Success Stories • Sterling - USA Application: Chillers (extrusion). Quantity: 2,500 units pa Selling points: - Timer for flushing the cooling system • Tulis Hot Press -UK Application: Vacuum sealing Quantity: 300 units pa Selling points: - Timer for vacuum pump - DC for power limit for phase angle thyristor

11. Success Stories • Switzerland Application: Ovens (for keeping Aluminium molten) Quantity: 200 units pa Selling points: - DC output - 24Vdc supply • Italy Application: Dental furnace Quantity: 400 units pa Selling points: - Dc output

12. 3208/4 1A AA + NO + NO OP1 AB 1B OP4 C - C - + + 2A NO NC AC OP2 - - C 2B HD COM A(+) LB HE Dig in B LC B(-) HF + NO CT 3A ISOLATED 0-20mA OP3 CT - C 3B C Dig in A + LA 3C 24V - VI 3D 100 to 240 Vac L L V+ mA mV/V or 24 Vac/DC N V- N 3208/04 3208 3208: Available Aug 2004 3204: Available Sept 2004

13. 3200 The future • 3200 • Low voltage - Q4 • VP - Q3 • Membrane front - Q3 • Dual AA relay in 3216 - Q3 • FM and DIN3440 Indicator and alarm unit - Q3 • 3208i Indicator and controller - Q4