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Solutions with Wonderware Historian and Active Factory Client

Solutions with Wonderware Historian and Active Factory Client. Richard Anderson Regional Sales Manager. Wonderware Historian is … . Analysis & Reporting. Reporting - Clients. Tools – Based on Microsoft Technology. Fully Configured Microsoft SQL Server Database.

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Solutions with Wonderware Historian and Active Factory Client

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  1. Solutions with Wonderware Historian and Active Factory Client Richard Anderson Regional Sales Manager

  2. Wonderware Historian is … • Analysis & Reporting Reporting - Clients • Tools – Based on Microsoft Technology Fully Configured Microsoft SQL Server Database High Speed Data Acquisition Efficient Data Storage & Compression • Quick Configuration & Setup Enhanced for the Plant Floor Plant Floor PLC / DCS And HMI • Offers High Data Availability • Web portal – Information server

  3. High Speed Data Acquisition & Storage System 5 Clients - continuously connected • Trending ( 100 Tags ) • Published Excel reports every Hour & 15 Min – ( 520 + Tags ) Stratus ftServer 4400 60 000 tags – every 1s 20 000 tags – every 3s 20 000 tags – every 5s • 50 000 Discrete Tags • 50 000 Analog Tags Gary Lowenstein Tech Support Manager Software Configuration Windows 2003 Server SP2 MSSQL 2005 SP2 Historian 9.0 Patch 1 Active Factory 9.2 Information Server 3.0 Hardware Configuration Dual Channel Dual Core Processor 2Ghz 8 GB Ram

  4. High Speed Data Acquisition & Storage System • Average SysPerfCPUTotal • ONLY 9%

  5. DATA Compression Typical Historian 5,000 tags x 720 values per hour 5-second updates x 24 hours per day x 5 years x 365 days per year 30,153,600,000 values 150+ billion 1 TB vs. 55 TB 200 GB vs. 11 TB < 2% of Standard SQL Compression Multiply – more tags, higher rates, longer term 98% Storage savings is significant

  6. Forward Secondary Primary Store Standard Historian functionality • Standard Functionality • Remote IDAS Store & Forward Wonderware Historian Remote IDAS • I/0 Failover X X Master I/O Sever Slave I/O Sever

  7. Easy to Configure Historian • Configure Easily by Importing Tags or .CSV file • Provides a tool for importing tag lists • Can make use of OPC as a data source • Siemens , Rockwell , Schneider & Others

  8. Clients Wonderware System Platform Historian (InSQL) Historian Wonderware System Platform 3rd Party Data Sources S/W Applications 3rd Party Controllers

  9. Arhcestra and the Historian • Arhcestra adds Value to the Historian 1. Built in Failover Wonderware Historian • 2. Built in Store & Forward 3. Easy to configure 4. Concept of Standards and Inheritance Master I/O Sever Slave I/O Sever

  10. XV101 XV102 $Valve-3Way XV103 $Valve-2Way XV104 Inheritance Application Model Application Standards Flow $Control Module TEMPLATES (CLASSES, PARENTS) INSTANCES (OBJECTS) DEVELOPMENT

  11. Deploy Model View Common Namespace Automatically Created

  12. Arhcestra and the Historian • Arhcestra adds Value to the Historian 1. Built in Failover Wonderware Historian • 6. Monitor System performance • 2. Built in Store & Forward 3. Easy to configure 4. Concept of Standards and Inheritance Master I/O Sever Slave I/O Sever 5. Do not have to perform Tag imports when changes are made.

  13. Diagnostics With Trend

  14. Use the Historian and Active Factory tools to contribute to Plant Analysis & Reporting Compare Batches Microsoft Technology & Industry Standards

  15. Batch Trend With Target Region Overlay process and Compare Batches

  16. “Golden Batch” - Compare Highlight when process is out of Limits

  17. “Live” & Historical Playback Mode Use “real” data to simulate operations Great training tool for operators

  18. Use the Historian and Active Factory tools to contribute to Plant Analysis & Reporting Compare Batches Production reports Microsoft Technology & Industry Standards

  19. Import Tags into Excel Display Target vs Actual Produced Use Excel to customise look and feel *

  20. View Report via Web Information Server Generate Report with Selected time Period

  21. Scheduled Web reports Scheduled Report can run every Hour / day / shift …..etc etc *

  22. Use the Historian and Active Factory tools to contribute to Plant Analysis & Reporting Compare Batches Daily Production Schedule Ad Hoc Analysis Microsoft Technology & Industry Standards

  23. Answer Questions …. Troubleshooting – When did the motor Trip How was production influenced at that time?

  24. Use the Historian and Active Factory tools to contribute to Plant Analysis & Reporting Compare Batches Daily Production Schedule Ad Hoc Analysis Production Throughput Microsoft Technology & Industry Standards

  25. Integral Retrieval Mode Liters / Minute Liters (linear) Over a shift Over a Day

  26. Counter Retrieval Infer these points Rollover Point Counter Retrieval (units per period)

  27. Use the Historian and Active Factory tools to contribute to Plant Analysis & Reporting Compare Batches Daily Production Schedule Ad Hoc Analysis Production Throughput Time weighted Average Microsoft Technology & Industry Standards

  28. Averages Time Weighted Average Average: 50.0 30.0

  29. Use the Historian and Active Factory tools to contribute to Plant Analysis & Reporting Maintenance & Equipment Monitoring Compare Batches Duration Analysis Daily Production Schedule Ad Hoc Analysis Production Throughput Time Weghting Microsoft Technology & Industry Standards

  30. Duration Analysis • Use Active Factory Trend to…. • Determine Processing Time • - How Long In Each Phase • Idle Time - • If you aren’t processing, you aren’t Making Money Duration Analysis is Key to improving (Reducing) Cycle Times

  31. Use the Historian and Active Factory tools to contribute to Plant Analysis & Reporting Maintenance & Equipment Monitoring Compare Batches Duty Cycles Daily Production Schedule Time in State Ad Hoc Analysis Production Throughput Time weighted Average Microsoft Technology & Industry Standards

  32. “ValueState” Retrieval tells us - How many hours has the motor run How many Motor starts have there been Generate a report in Excel How much time in % has the motor been running

  33. Use the Historian and Active Factory tools to contribute to Plant Analysis & Reporting Maintenance & Equipment Monitoring Health Safety & Environment Analysis Compare Batches Duty Cycles Investigations Daily Production Schedule Time in State Emissions Monitoring Ad Hoc Analysis Energy Management Production Throughput Time weighted Average Microsoft Technology & Industry Standards

  34. Use the Historian and Active Factory tools to contribute to Select XY Scatter Chart Function Maintenance & Equipment Monitoring Plant Analysis & Reporting Health Safety and Environment Compare Batches Investigations Duty Cycles • Select Tags to compare Example • Load PV • Power PV Daily Production Schedule Time in State Monitoring Emissions Ad Hoc Analysis Energy Management Production Throughput Time weighted Average Microsoft Technology & Industry Standards

  35. X/Y Scatter Plot – Power vs Load Change Load to optomise power consumption Power Load

  36. Expected in 2009…

  37. “Tiered Historians” Tier-2Centralized reporting & system of record Tier-1Local troubleshooting & buffering

  38. Tiered Historians. Replicated Data Replicate all data or selected tags

  39. Tiered Historians: Summary Data Send only periodic aggregates Summary” Tag Tier-1Local troubleshooting & buffering

  40. Dual Tier-2 Historians Tier-2Centralized reporting & system of record Tier-1Local troubleshooting & buffering

  41. Reporting Support: Industrial Data Cleansing Single-point spikes “Gaps” or “bad” data quality

  42. SUMMARY

  43. Historian Helps you to take better, proactive decisions …. Information - VISUALIZATION Running Hours Event Sequences Equipment Efficiencies Equipment Monitoring Post event Analysis Performance Analysis Process Optimisation KPI - Dashboards Production Summaries Energy Usage MANAGEMENT ENGINEERS & ANALYSTS MAINTENANCE & OPERATIONS

  44. Software Solutions for Real Time Success SM

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