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Proposal for Ethylene Glycol Distillation Tower

Proposal for Ethylene Glycol Distillation Tower. Presenters: Demetrius Henry Tyler Ware Craig Staton. Outline. Background Process Flow Design Details Material and Energy Balances Equipment Sizes and Design Capital and Operating Costs Overall Process Economics. Background .

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Proposal for Ethylene Glycol Distillation Tower

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  1. Proposal for Ethylene Glycol Distillation Tower Presenters: Demetrius Henry Tyler Ware Craig Staton

  2. Outline • Background • Process Flow • Design Details • Material and Energy Balances • Equipment Sizes and Design • Capital and Operating Costs • Overall Process Economics

  3. Background • Reclaimed Ethylene Glycol from auto repair shops • 25 mole% of Ethylene Glycol and Water • Provide a free service to get raw material • Use the r.m. to distill out nearly pure Ethylene Glycol to sell back

  4. Process Flow

  5. Design Details • Column height/diameter • Number of Plates • Plate height • Size of the re-boiler • Size of Condenser • Batch or Continuous • Piping

  6. Material/Energy Balance (Condenser)

  7. Material/Energy Balance (Reboiler)

  8. Equipment Sizes and Design • Plates • Column • Pumps • Pipe • Condenser • Re-boiler

  9. Plates • 3 Sieve Trays • Size: 12 inches • Cost: $1,607.39/tray

  10. Column • Height: 7 ft., including boiler and condenser height • Width: 4 ft. • Price: $125,018.92

  11. Pumps • Product Storage Pump: Sized for 60 g/hr • Cost: $3,071.89 • Feed Pump: Sized for 110 g/hr • Cost: $3,071.89

  12. Pipe • Total Feet of Pipe: 480 ft. • Feed Diameter: 1.5 in. • Bottoms Diameter: 1.0 in. • Tops Diameter: 0.50 in. • Cooling Water Diameter: 2.5 in. • Cost: $1,754.37

  13. Condenser • Sized: 700,000 Btu/hr • Purchase Cost: $3,571.97

  14. Re-boiler • Sized: 780,000 Btu/hr • Purchase Cost: $87,513.25 • Installation Cost: $55,365.52

  15. Capital and Operating Costs • Total Capital (including installation, etc.) • $301,442.59 • Total Operating Cost (first year) • $1,430,798.44 • Cost per gallon • $2.29 • Price per gallon • $3.50

  16. Overall Economics

  17. Overall Economics, cont. • Payback is in less than 1 year • Assumes no change in selling price

  18. Conclusions • Lucrative new process for MOC

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