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Proposal for Ethylene Glycol Distillation Tower. Presenters: Demetrius Henry Tyler Ware Craig Staton. Outline. Background Process Flow Design Details Material and Energy Balances Equipment Sizes and Design Capital and Operating Costs Overall Process Economics. Background .
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Proposal for Ethylene Glycol Distillation Tower Presenters: Demetrius Henry Tyler Ware Craig Staton
Outline • Background • Process Flow • Design Details • Material and Energy Balances • Equipment Sizes and Design • Capital and Operating Costs • Overall Process Economics
Background • Reclaimed Ethylene Glycol from auto repair shops • 25 mole% of Ethylene Glycol and Water • Provide a free service to get raw material • Use the r.m. to distill out nearly pure Ethylene Glycol to sell back
Design Details • Column height/diameter • Number of Plates • Plate height • Size of the re-boiler • Size of Condenser • Batch or Continuous • Piping
Equipment Sizes and Design • Plates • Column • Pumps • Pipe • Condenser • Re-boiler
Plates • 3 Sieve Trays • Size: 12 inches • Cost: $1,607.39/tray
Column • Height: 7 ft., including boiler and condenser height • Width: 4 ft. • Price: $125,018.92
Pumps • Product Storage Pump: Sized for 60 g/hr • Cost: $3,071.89 • Feed Pump: Sized for 110 g/hr • Cost: $3,071.89
Pipe • Total Feet of Pipe: 480 ft. • Feed Diameter: 1.5 in. • Bottoms Diameter: 1.0 in. • Tops Diameter: 0.50 in. • Cooling Water Diameter: 2.5 in. • Cost: $1,754.37
Condenser • Sized: 700,000 Btu/hr • Purchase Cost: $3,571.97
Re-boiler • Sized: 780,000 Btu/hr • Purchase Cost: $87,513.25 • Installation Cost: $55,365.52
Capital and Operating Costs • Total Capital (including installation, etc.) • $301,442.59 • Total Operating Cost (first year) • $1,430,798.44 • Cost per gallon • $2.29 • Price per gallon • $3.50
Overall Economics, cont. • Payback is in less than 1 year • Assumes no change in selling price
Conclusions • Lucrative new process for MOC