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Current State

Sales. Scheduling. Purchasing. Weekly. Daily. Shipping. I. 9000 Boards. RESISTOR. TEST. I. I. I. I. = 1. = 1. C/T=15 sec. C/T=10 sec SU=10 min. Current State. Daily Order. Home Security Distributors, Inc. Forecast. Weekly Order. 30/60/90 Forecast.

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Current State

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  1. Sales Scheduling Purchasing Weekly Daily Shipping I 9000 Boards RESISTOR TEST I I I I = 1 = 1 C/T=15 sec C/T=10 sec SU=10 min Current State Daily Order Home Security Distributors, Inc. Forecast Weekly Order 30/60/90 Forecast Burdell Electric Supply WHSE Blue = 600/day Red = 400/day Gold = 200/day LT = 1 week Monthly Forecast Weekly Schedule Daily Schedule Daily Schedule KITTING SPRINGS PACK DIODES LED I I I = 2 = 1 = 1 = 1 = 1 180 Blue Units 80 Red 40 Gold 8400 Units 360 Blue Units 200 Red 40 Gold 1460 Units 220 Units 140 Units 200 Units C/T=14 sec =10% C/T=15 sec SU=5 min DT=44% Shared Resource Red Devil Gold Buzz C/T=46 sec =5% C/T=30 sec BS=20 kits =10% (miscount) C/T=18 sec SU=6 hrs/wk Shared Resource Red Devil Gold Buzz

  2. Sales Scheduling Purchasing Weekly Daily Shipping I 9000 Blue Boards RESISTOR TEST I I I I = 1 = 1 C/T=15 sec C/T=10 sec SU=10 min Current State Daily Order Home Security Distributors, Inc. Forecast Weekly Order 30/60/90 Forecast Burdell Electric Supply WHSE Blue = 600/day Red = 400/day Gold = 200/day LT = 1 week Monthly Forecast Weekly Schedule Daily Schedule Daily Schedule Process Time: 148 sec Lead Time: 33.2 days KITTING SPRINGS PACK DIODES LED I I I = 2 = 1 = 1 = 1 = 1 180 Blue Units 80 Red 40 Gold 8400 Blue Units 360 Blue Units 200 Red 40 Gold 1460 Units 220 Units 140 Units 200 Units C/T=14 sec =10% C/T=15 sec SU=5 min DT=44% Shared Resource Red Devil Gold Buzz C/T=46 sec =5% C/T=30 sec BS=20 kits =10% (miscount) C/T=18 sec SU=6 hrs/wk Shared Resource Red Devil Gold Buzz 30 sec 15 sec 15 sec 46 sec 14 sec 10 sec 18 sec 14 d 15 d .5 d .33 d 2.43 d .37 d .23 d .25 d

  3. Shipping Daily Daily 4200 100 75 ~ 1 Hr 3000 18 units in process 7393 7393/600 = 12.3 days Possible Future State Sales Daily Order Home Security Distributors, Inc. Weekly Order 30/60/90 Forecast Burdell Electric Supply WHSE Blue = 600 Red = 400 Gold = 200 LT = 1 week TAKT TIME = 25,200 sec 600 units Monthly Forecast Purchasing Lead time Calculation TAKT TIME = 42 sec Daily Schedule Kanban Card Kanban Card(s) Reduce raw material inventory & increase shipments Kanban Card Kanban Card(s) POUS POUS POUS BLUE AVENGER ASSEMBLY AREA SPRINGS PACK SHIPPING (1 Hr Max) F I F O = 1 = 2 = 1 4200 Boards 7 Days 100 Units 70 min. 3000 units 5 Days C/T = 80 sec. = 25% SU for Test = 10 min. C/T = 18 sec. SU = 3 hrs. C/T = 15 sec SU = 5 min DT = 25% Visual/Quality Reduce Defects Layout Project Uptime Project ≥75% Process Time: 113 sec. Lead Time: 12.3 days Work content ≤ 80” SUR Project ≤ 3 hrs.

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