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Cams

Explore the fundamentals of cam mechanisms, including their types, followers, displacement diagrams, and graphical profile layouts. Learn how to design cams to achieve desired motion outputs with high-speed applications like internal combustion engines.

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Cams

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  1. Cams • Cams are used to convert rotary motion to oscillatory motion (almost always) or oscillatory motion to rotary motion (rarely) • For high speed applications – example, internal combustion engines • Objectives of this chapter: • Learn fundamental concepts and terminology • Learn how to design a cam and follower set to achieve a desired output motion.

  2. Cam types y y   Wedge cam Plate cam   y Face cam y Barrel cam

  3. Followers • Knife-edge • Flat-face • Roller • Sperical-face

  4. Displacement diagrams y • Cam-follower: usually 1-DOF system dwell rise return dwell 

  5. Displacement diagram types • Uniform motion, • Constant velocity • Problem: infinity acceleration at point where dwell portion starts • Parabolic-uniform • Can be shown that acceleration is constant • Sinusoidal (simple harmonic motion) • Cycloidal

  6. Cycloidal displacement diagram

  7. Graphical layout of cam profiles • Terminology • Trace point: on follower; point of fictitious knife-edge follower. Center of roller, surface of flat-faced follower. • Pitch curve • Locus generated by trace point as follower moves relative to cam • Prime circle • Smallest circle that can be drawn with center at the cam rotation axis and is tangent to the pitch circle • Base circle • Smallest circle centered on cam rotation axis and is tangent to the cam surface

  8. Layout of cam profile: roller follower

  9. Constructing cam profile: kinematic inversion principle • Consider that cam is stationary and that follower rotates in the opposite direction than the cam does in reality

  10. SVAJ diagrams: show displacement, velocity, acceleration versus 

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