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A better alternative to natural mica in the production of effect pigments. SYNTHETIC MICA. Presented on behalf of Impact Colors, Inc. . 1 Innovation Way, Ste.100 Newark, DE 19711 T:302-224-8310 www.impactcolorsinc.com. Traditional Effect Pigments .
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A better alternative to natural mica in the production of effect pigments SYNTHETIC MICA Presented on behalf of Impact Colors, Inc. 1 Innovation Way, Ste.100 Newark, DE 19711 T:302-224-8310 www.impactcolorsinc.com
Traditional Effect Pigments Since commercialization in the 1970s, manufactured fromnatural mica coated withone or more layers of metal oxides. Indian ruby mica has been favored for this application. 1 Innovation Way, Ste.100 Newark, DE 19711 T:302-224-8310 www.impactcolorsinc.com
Global Consumption Natural mica sheet used as substratefor pearlescent pigment: Global estimate :100,000 to 120,000 tons per year 1 Innovation Way, Ste.100 Newark, DE 19711 T:302-224-8310 www.impactcolorsinc.com
Why Synthetic Mica? • At present, 95% of natural mica is imported from India. • Quality is declining and prices are increasing. • Natural mica has deficiencies which are a barrier to development and production of high quality pearlescent pigment. • Development of synthetic mica as a replacement for natural mica lessens the reliance on a decreasing natural resource and lifts the quality of the product type 1 Innovation Way, Ste.100 Newark, DE 19711 T:302-224-8310 www.impactcolorsinc.com
What is Synthetic Mica? • Potassium Magnesium Aluminum FluoroSilicate • KMg3AlSi3O10F2 : Synthetic Fluorophlogopite • First synthesized in 1919 • Developed for the electronics industry 1 Innovation Way, Ste.100 Newark, DE 19711 T:302-224-8310 www.impactcolorsinc.com
Product development challenges Key Technology Difficulties Innovation • High Temperature • Precise control of composition • Controlled cooling • Delamination and grinding • Process design and formulation • Process scale to 10,000 TPA • Physical processing of mass to single sheet flake – new grinding techniques employed • Determining the parameters that give optimal crystal growth • Conversion of the crystal mass into flake substrate suitable for producing effect pigment 1 Innovation Way, Ste.100 Newark, DE 19711 T:302-224-8310 www.impactcolorsinc.com
Bulk density ≤0.35 g/cm3 • Hue: better that standard sample of natural mica • Brightness: better than standard sample of natural mica • PH value: 6-8 • Oil absorption: 60-90 Performance Parameters 1 Innovation Way, Ste.100 Newark, DE 19711 T:302-224-8310 www.impactcolorsinc.com
Synthetic Mica vs Natural Mica 1 Innovation Way, Ste.100 Newark, DE 19711 T:302-224-8310 www.impactcolorsinc.com
Performance Parameters 1 Innovation Way, Ste.100 Newark, DE 19711 T:302-224-8310 www.impactcolorsinc.com
Summary of Benefits • Higher purity • More consistency • Cleaner, whiter white pearls • Resistance to higher temperature • Greater reflectivity • Interference colors with higher chroma • More compressible in pressed powders • Less bleed from metallic colors • A better value proposition Compared to natural mica, synthetic mica offers: 1 Innovation Way, Ste.100 Newark, DE 19711 T:302-224-8310 www.impactcolorsinc.com