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PRO-MIC Roll Measurement Systems

An overview of PRO-MIC Corporation's roll measurement systems, including their features, sizes, and applications in various industries.

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PRO-MIC Roll Measurement Systems

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  1. PRO-MICRoll Measurement Systems An Overview PRO-MIC Corporation (c) 2013

  2. PRO-MIC Roll Measurement Systems PRO-MIC Corporation (c) 2013

  3. PRO-MIC Roll Measurement Systems • 28 years and 40,000,000 roll profiles measured (est). • More than 750 Systems in use on 6 Continents. • Reliable equipment that works. • All Industries: Steel, Aluminum, Brass, Copper, Paper Rubber – Tires and calendering, Magnetic Tape, Film and more. • All Roll Materials (Steel, Cast Iron, Rubber, Synthetics, etc…) • All Roll Shapes (Sine/Cosine, Parabolic, CVC, TFT, etc.) • Measures change in diameter. PRO-MIC Corporation (c) 2013

  4. PRO-MIC Roll Measurement SystemsKey Points • PRO-MIC Digital Electronics Package -- all digital, battery powered. • PRO-MIC TRUE End-to-End - complete edge to edge profiles. • PRO-MIC Lightweight - measures 2”/ 50mm inside each edge. • Size ranges from 1-80 inches/25-2000mm diameter. • Scales/arms adjust to form an ‘X’ above the wheeled carriage, minimizing space requirements around the roll. • Crown/profile measurement range: 0.400”/10mm • Resolution: 0.000020”/0.0005mm (Option: 0.000005”/0.0001mm) • Repeatability: +/-0.0001” / +/-0.0025mm • Print direct from PRO-MIC, or, easy wireless Bluetooth transfer to PC software. PRO-MIC Corporation (c) 2013

  5. PRO-MIC Roll Measurement SystemsStandard Size Ranges • 1" to 4" (25 to 100mm) • 2" to 8" (50 to 200mm) • 4" to 22" (100 to 559mm) • 8" to 32" (200 to 810mm) • 8" to 40" (200 to 1015mm) • 16" to 48" (400 to 1200mm) • 16" to 64" (400 to 1600mm) • 20" to 80" (500 to 2000mm) • Custom Sizes Available PRO-MIC Corporation (c) 2013

  6. PRO-MICLocations PRO-MIC Corporation (c) 2013

  7. PRO-MIC Digital Electronics Package PRO-MIC Puts an End to Calibration! • Lower your operating costs. • No calibration required! • All new Digital system. • (Sony) Magnescale Probes - Specialty digital probes generate High Precision with no calibration. • Measurement Range: 0.400” /10mm. • Resolution: 0.000020” / 0.0005mm. • Exchange or replace probes without accuracy loss or re-calibration. • Bluetooth Wireless Communication to PC. • Nearly 250 Digital PRO-MICs in service. • High Resolution Option. PRO-MIC Corporation (c) 2013

  8. PRO-MIC TRUE End-to-End (Patented) • PRO-MIC Digital Electronics. • Patented design. • Original design was created in to meet demands of precise rolling operations. • Measures complete roll profiles from one roll body edge to the other. • No operator manipulation or special skills required. • Easy and Convenient to operate. • Complete profiles are important for: • Critical Rolling Operations. • Correcting Mill Problems. • Diagnosing Grinder Performance. • Advanced Roll Shapes (CVC and other shapes) PRO-MIC Corporation (c) 2013

  9. PRO-MICLightweight • PRO-MIC Digital Electronics • Bluetooth Wireless Communication • Precision, Lightweight design. • Measures with in 2”/50mm of roll ends. • Reduced cost. • Easy and convenient to operate. PRO-MIC Corporation (c) 2013

  10. Manual Indicator Systems • Traditional Dial Indicator Saddle Micrometer. • Maintains mechanical precision of PRO-MIC electronic systems. • Includes dial indicator. • Same size ranges as other PRO-MIC systems. • Lightweight and simple to use. • Low Cost. PRO-MIC Corporation (c) 2013

  11. LowClearanceSystems • Used to measure rolls in place. • Special Low Clearance mechanical assemblies custom designed for each roll size. • Main wheeled frame requires only 35mm/1.375” clearance. Radius arms require only 1”/25mm clearance. (excl. probes) • Special opposed probe version of PRO-MIC Digital electronic package. • Available as balanced and offset arm design to fit in tight spaces. • Offboard electronics with Bluetooth wireless communication to PC. See Separate PowerPoint for More Info PRO-MIC Corporation (c) 2013

  12. Sendzimer Mill Systems (Small rolls) • Miniature precision mechanical assemblies. • For rolls under 4 inches / 100mm • Offboard PRO-MIC electronics. • Complete electronic profile measurements for small diameter rolls. • Size Ranges • 1” - 4” (25-100mm) • 2” – 8” (50-200mm) PRO-MIC Corporation (c) 2013

  13. PRO-MIC Software Systems • PRO-MIC Software Features: • Electronic Storage of PRO-MIC Measurements • Microsoft Access Data Storage. • Target Shapes (Sine/Cosine, Parabolic, etc). • Tolerance Bands. • High speed printing to any Windows Printer. • Interactive profile display. • Live scale adjustment. • Profile Zoom. • Easy to Use Interface. • Support for Touchscreen PCs. • Minimized user input. • Built in data export functions. • Easy to Read Data Entry Screen. • Network option available. • Can be integrated with Plant Systems. • Roll Comparisons included • (worn vs ground or hot vs. cold) See Separate PowerPoint for More Info PRO-MIC Corporation (c) 2013

  14. Accessories and Optional Capabilities • Bluetooth Wireless Communication • Concentricity / Roundness Measurement -- Polar Plot • PRO-FILER Handheld Datalogger PRO-MIC Corporation (c) 2013

  15. PRO-MIC Bluetooth Wireless • PRO-MIC Digital Electronics includes Bluetooth wireless communication ability. • PRO-MIC Data can be wirelessly transferred from the PRO-MIC Digital to your PC running PRO-MIC software. • Data can be sent to Desktop, Laptop or Tablet PC. • Measurement charts can be viewed on the roll! PRO-MIC with Bluetooth Antenna Handheld or Mounted Tablet PC Laptop or Desktop PC PRO-MIC Corporation (c) 2013

  16. Concentricity/TIR Measurement • Measures “Roundness” of the roll as is rotates in the grinder or machinery. • Proximity Sensor provides rotational index. • Up to 3 measurements can be collected and stored in PRO-MIC Electronics. • PRO-MIC Digital measures at up to 200Hz. • Data can be transferred to PC Software and Polar Plot generated. • PRO-MIC mechanical saddle is not used in this measurement - Magnetic Stands are used to position the measurement probes. PRO-MIC Corporation (c) 2013

  17. PRO-FILER Data Logger • Temporary data storage device used to store and annotate PRO-MIC Measurements. • Measurement data is transferred from the PRO-MIC to the PRO-FILER then on to your PC or Printer. • Convenient for transfer of groups of measurements to a remotely located PC. • Also helpful for measuring rolls in place where the PC cannot be conveniently positioned. PRO-MIC Corporation (c) 2013

  18. Sample Hardcopy Reports Sample 1 Sample 2 PRO-MIC Corporation (c) 2013

  19. Special PRO-MIC Systems PRO-MIC Corporation (c) 2013

  20. Contact Information PRO-MIC Corporation 20135 Valley Forge Circle King of Prussia, PA 19406 U.S.A. Phone: 610/783-7901 Fax: 610/783-7904 Email: info@pro-mic.com WWW.PRO-MIC.COM PRO-MIC Corporation (c) 2013

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