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The history of Integrated Circuit (IC) The base for such a significant progress Well understanding of semiconductor physics Capability of purifying the material Fine control of IC manufacture process One of the most important inventions in our modern life IC has changed our life
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The history of Integrated Circuit (IC) The base for such a significant progress Well understanding of semiconductor physics Capability of purifying the material Fine control of IC manufacture process One of the most important inventions in our modern life IC has changed our life Personal computer Cellular phone Internet Wireless communication Automobile electronics Medical applications
In 1947, John Bardeen, Walter Brattain, and William Shockley invented the first transistor.
In 1958, Jack Kilby and Robert Noyce invented the first integrated circuit.
Moore’s law • The performance and density are doubled every 18 months. • Moore’s law has held for the past 40 year. Let’s look at • Moore’s law in microprocessors • Moore’s law in chip capacity • Die size growth • Wafer size (12 inch)
1000 2X growth in 1.96 years! 100 10 P6 Pentium® proc 486 1 Transistors (MT) 386 0.1 286 8086 8085 0.01 8080 8008 4004 0.001 1970 1980 1990 2000 2010 Year Moore’s Law in Microprocessors Courtesy, Intel
human memory human DNA book encyclopedia 2 hrs CD audio 30 sec HDTV page Evolution in DRAM Chip Capacity 4X growth every 3 years! 0.07 m 0.1 m 0.13 m 0.18-0.25 m 0.35-0.4 m 0.5-0.6 m 0.7-0.8 m 1.0-1.2 m 1.6-2.4 m
100 P6 Pentium ® proc 486 10 Die size (mm) 386 286 8080 8086 ~7% growth per year 8085 8008 ~2X growth in 10 years 4004 1 1970 1980 1990 2000 2010 Year Die Size Growth Courtesy, Intel
Technology has moved into the deep submicron (DSM) feature size • The state of the art technology is 22nm feature size • Face many new IC design issues due to the increasing performance requirement and DSM feature size • Design for manufacture (DFM) • New device model • Performance driven design • Distributed circuit parameters • Power dissipation • More powerful CAD tools
Data 16GB 64GB 256GB 1024GB Exploding Mask Costs • Raster scan patterning exposure time for a 110mm x 110 mm mask is 6.5 hrs and 20 hrs with fine granularities (60nm vs. 120nm pixel size) • Largest cost contribution to mask making is mask exposure time (capital cost ~$20M) • RET is being absorbed by CAD vendors into layout verification / tape-out suites. • RET may move up into routing, placement Year 1999 2002 2004 2007 Node .18µm .13µm .9µm .065µm Cost $200-400K $500K-1M $800K-1.2M $1-2M Source: Thomas Weisel Partners
Power Dissipation 100 P6 Pentium ® proc 10 486 286 8086 Power (Watts) 386 8085 1 8080 8008 4004 0.1 1971 1974 1978 1985 1992 2000 Year Power delivery and dissipation will be prohibitive Courtesy, Intel
10000 1000 Rocket Nozzle 100 Nuclear Power Density (W/cm2) Reactor 8086 10 4004 P6 Hot Plate 8008 Pentium® proc 8085 386 286 486 8080 1 1970 1980 1990 2000 2010 Year Power Density Power density too high to keep junctions at low temp Courtesy, Intel
Custom and semi-custom ICs • Custom designed microprocessors, such as Intel Pentium • Semi-custom designed ICs, such as gate array and FPGA • Specific circuit structures are introduced to shorten design cycle • Tread-off between the design quality and design time • ASIC chip usually uses custom design to increase the performance and to reduce the chip cost • Prototype development usually use the semi-custom design to reduce the design cycle
Design flow • Traditional design flow • The design tasks usually can be divided into separated stages • Single direction, usually a top-down strategy • The interplay between different design tasks becomes important • Physical phenomena and circuit facts should be considered at high design levels • Floorplanning is a challenge
This chart only presents the basic tasks in the design process. However, the flow of design tasks is not a single direction. The influence of the late design stage can affect the early ones.
CAD tools • Most of today’s IC design are done by using CAD tools. The major CAD tools are: • Cadence • good physical design • synthesis • Synopsis • good high level synthesis • physical layout • Mentor Graphics • analog IC • verification • Magma • physical design, good in time closure