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Noman Terry Towel Mills Limited

Noman Terry Towel Mills Limited. NTTML AT A GLANCE. Established in 2010. Commenced Production in 2012. Factory in Gazipur (one hour away from the Zia International Airport) Own Power Plant (18 mw/day) & Water Plant $ 30 Million Revenue in 2013

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Noman Terry Towel Mills Limited

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  1. Noman Terry Towel Mills Limited

  2. NTTML AT A GLANCE • Established in 2010. Commenced Production in 2012. • Factory in Gazipur (one hour away from the Zia International Airport) • Own Power Plant (18 mw/day) & Water Plant • $30 Million Revenue in 2013 • Capacity of 70 Tons of Terry and 25 Tons Dyed Yarn per day • Biggest producer of Terry Towels in Bangladesh • Latest production technology in use • Dobby Looms • Jacquard Looms • Electrical Dobby with Terry Motion • Direct warping • Sectional warping • Sizing • Spinning • Printing (Max. 6 colors. 5 Ton Capacity)

  3. Month-wise Sales Performance (2014)

  4. Product range • SOLID DYED • YARN DYED • VELOUR • EMBROIDERY • Ring Spun • Combed • Egyptian • Organic • Supima BATH BEACH SPA ROBE TOWEL TOWEL TOWEL TERRY KITCHEN WASH BATH RUG TOWEL CLOTH MAT

  5. Our Booth at Heimtextil 2014

  6. Project Status • Infrastructure • Started Operation from Mid-2012 • Fully operational factory • 100000 SQM land • 2 dormitories • 2 Production Sheds • Consumption • Gas: 0.30 cubic meter/ KW • Water: 200 cubic meter/hour • Yarn: 50 tons/day • Logistics • Covered Van: 46 • Fork Lift: 06 • Ramp: 01

  7. Project Status • Utility • Generator: 10 • Capacity : 18 MW • Present productivity: 14.4 MW • Boiler : 08 • Capacity: 72 tons • Present Productibity:54 tons/day • 13 air compressors for all kinds of production facilities • Capacity: 53040 cubic meter/ hour • 7.5 MW from the Govt. as backup • Hot water recovery plant. • Condensed steam recovery plant.

  8. Spinning The machines yield approximately 250 metric tons daily Equipped with Ring Frame and Open-End or Rotor facilities can offer carded, combed and compacted yarns). Total 400,000 spindles

  9. Preparatory Warping M/C: 11 Capacity: 63 tons/day Present Productivity: Sizing M/C: 09 Capacity: 63 tons/day Present Productivity: 32 tons/day

  10. Doubling & Twisting Total Machine:34 Total Spindle:4688 Capacity: 15 tons/day Present Productivity: 12 tons/day

  11. Weaving Total Loom: 246 AIR JET LOOM Total capacity: 50 tons/day Present productivity: 40 tons/day Capacity utilization: 80% In Process: 74 more AIR JET Loom Future Plan:100 tons/day

  12. Wet Processing Total machine(Soft Flow): 16 J-Box: 2 Capacity:70 tons/day Present Productivity: 35 tons/day Capacity utilization: 50% Hydro extractor: 05 Rope Opener: 02 Stenter Machine: 01 Loop dryer: 03 Future Plan: 100 tons/ day

  13. Yarn Dyeing Total machine: 37 Total capacity: 25 tons/day Present productivity: 12 tons/day Capacity utilization: 48% RF dryer: 03

  14. Stitching Total Machine: 651 Total capacity: 45 tons/day Present productivity: 35 tons/day Capacity utilization: 77.77%

  15. Quality ISO 9001-2008 & 14001-2008 is under implementation. Well defined startup process procedure and we maintain this. Zero Tolerance approach in final inspection. Final inspection with calibrated final Inspector Process control using tools (process approach, process mapping, SIPOC, SPC). Fully established traceability procedure. Traceability Procedure

  16. Lab & Testing Facility Color fastness to wash (Gyro wash, James Heal, England). Shrinkage and Durability (Washcator, Jams Heal, England) Auto dispenser. Color fastness to saliva testing machine. Color fastness to rubbing (James Heal, England). Universal strength tester (Titan, James Heal, England). Sample dyeing Machine Sample padding mangle Mini dryer Mini tumbler Precision Balance Light box (Verivide) Spectrophotometer for color assessment & recipe preparation. Auto Dispenser

  17. Biological Effluent Treatment Plant Capacity: 6000 m3/day Digital control from a central control room BOD sensor with incubator ( For BOD test) Spectrophotometer (For COD test) Thermo reactor (For COD test) Microscope ( For Bacteria analysis) Multi-meter (For TDS, pH, DO, Temperature etc) Precision balance

  18. Our Suppliers (Machineries)

  19. OUR CERTIFICATIONS Factory Approved By: IKEA, H&M, Kmart, Target, HEMA, Dollarama, Lidl, Primark, Kik, Otto, Zeeman, Rusta, Matalan, La Redoute, Bonprix

  20. Compliance: environment • Panta-ReiBiological Effluent Treatment Plant (255 M3 / hour capacity) • Reduce pollution / Reduce energy consumption / Prevent soil contamination • Digital control from a central control room. • BOD sensor with incubator ( For BOD test). • Spectrophotometer (For COD test). • Thermo reactor (For COD test). • Microscope ( For Bacteria analysis). • Multi-meter (For TDS, pH, DO, etc). • Precision balance.

  21. Compliance: Social • Ensure Minimum wage • Women Empowerment • Casual Leave • Earned Leave • Festival Leave • Medical Leave • Maternity leaves • Day care center for infants • Medical Facility • Living accommodations for plant workers • Hygienic dining facility & pure drinking water for all employees • Timely salary disbursement through ATM cards to all employees • Training Center for human development • Noise Level Tracking and Monitoring • Gratuity • Group Insurance • No Child Labor • Motivation factor – Loan, Advance Payment, Performance Bonus, Attendance Allowance

  22. WHY US? • High Quality at Competitive Prices • Product diversity & strength • Highly Compliant Factory • Committed to environment • Motivated Workers • Trained Management • Continued investment on technology DUTY FREE ACCESS IN:

  23. THANK YOU! For more info, please visit: http://www.nomangroup.com Or you can email:Monzur@nttml.com

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