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First Stage Cryogenic IF Amplifier. Carmen Diez. OUTLINE. DM Program (Yebes) Amplifiers (4-8 GHz) Isolators Isolator-Cable-Amplifier QM & FM Programs (Transfer to Industry) First Prototype (4-8 GHz) Qualification Program Qualification Boards EMC, ESD, Radiation, Bake-out
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First Stage Cryogenic IF Amplifier Carmen Diez SRON (Groningen)
OUTLINE • DM Program (Yebes) • Amplifiers (4-8 GHz) • Isolators • Isolator-Cable-Amplifier • QM & FM Programs (Transfer to Industry) • First Prototype (4-8 GHz) • Qualification Program • Qualification Boards • EMC, ESD, Radiation, Bake-out • Programmatic/financial concerns • Planning • Open Issues & Summary SRON (Groningen)
HIFI YCF 6004 m=65 g 58 x 32 x 15 mm SRON (Groningen)
HIFI YCF 6000 (Noise and Gain) SRON (Groningen)
HIFI YCF 6000 (I/O Reflection) SRON (Groningen)
HIFI YCF 6000 (Gain Stability) SRON (Groningen)
HIFI YCF 6000 (Results) SRON (Groningen)
Isolators: Measurements SRON (Groningen)
Isolators: Performance SRON (Groningen)
Isolators measured @ 14 K (PAMTECH gives data @ 77 K) Good agreement between measurement and estimation of isolator noise Mean contribution 1.1 – 1.4 K Isolators SRON (Groningen)
QM & FM PROGRAMS (First Prototype) SRON (Groningen)
QM & FM PROGRAMS (First Prototype) SRON (Groningen)
QUALIFICATION PROGRAM (Boards) Resistors, Capacitors and Transistors glued Resistors and Capacitors soldered Capacitors glued SRON (Groningen)
QUALIFICATION PROGRAM • EMC: Bias circuit already set • ESD: “ESD Tests on InP HEMT Transistors” • Yebes/FPSS/TN/2002-014 • Radiation: Tests carried out successfully • Bake-out: Vacuum pre-qualification bake-out held (3 days at 83ºC). No influence found in the IF1 unit calibration SRON (Groningen)
PROGRAMMATIC/FINANCIAL CONCERNS • 1 Contract signed: 2 QMs (Qual) (4-8 GHz) • 2 QMs (Accep) (4-8 GHz) • 7 FMs (4-8 GHz) • 2 Contracts to be signed: 2 DMs (2.4-4.8 GHz) 4 FMs (2.4-4.8 GHz) 3 FMs (4-8 GHz) 5 FSs (4-8 GHz) 2 FSs (2.4-4.8 GHz) Funding for year 2003 has been approved but only about 1/3 of it has been delivered !!! SRON (Groningen)
CRYO IF1 (4-8 GHz) AMPLIFIER-HIFI PLANNING SRON (Groningen)
OPEN ISSUES & SUMMARY • Qualification Boards to be repaired and qualified • IF1 CDR to be held • Structures, Substrates and Components (with the exception of the 18nF capacitors) prepared for the fabrication of the QM units • QM Isolators to be delivered by PamTech • Isolator position to be defined • Environmental tests to be defined completely • IF1 low (2.4-4.8 GHz) prototype to be fabricated and the design transferred to the industry • A new contract with industry to be signed SRON (Groningen)
PA/QA (Qualification) • Performance tests at 15K • 25 cryogenic cycling between RT and 15K • 5 warm cycling between RT and 80ºC • 144 hrs. extended bake-out at 80ºC • Vibration (sine/random) at 77K • 25 cryogenic cycling between RT and 15K • Performance tests at 15K SRON (Groningen)
PA/QA (Acceptance) • Performance tests at 15K • 3 cryogenic cycling between RT and 15K • Vibration (sine/random) at RT • Performance tests at 15K SRON (Groningen)
Industry: ALCATEL • Clean room for assembly • Cryostat (property of OAN) for measurements • Specialized in production for space (strict QA) • Experience with HERSCHEL amplifiers SRON (Groningen)
Industry: TTI • Bonding machine • Experience in cryostats • Complete receiver with S/X cryogenic amplifiers delivered to Finland • 8.4 K @ 8.4 GHz with Fujitsu devices (20 h k) SRON (Groningen)
Microwave Capacitors at Cryogenic Temperature SRON (Groningen)
Transistors 0.19 mm 0.22 mm SRON (Groningen)