Type: Breakout | Track: Enterprise | Level: Intermediate

2. Solving Typical Enterprise MES Architecture with Sepasoft Type: Breakout | Track: Enterprise | Level: Intermediate

3. AGENDA About Us New MES Solutions Roadmap

4. About Us

5. ABOUT US The Basics • Started creating MES modules for Ignition in 2010 • Healthy year-over-year growth • Solutions are used in Batch, Discrete, and Continuous manufacturing environments • Provides MES solutions for Automotive, Pharmaceutical, Food and Beverage, Mining, Steel Industry, among others • Mixed HMI, SCADA, & MES

6. ABOUT US Built on ISA-95 • A standard for building enterprise manufacturing solutions • Developed to be applied in all industries and every type of process (batch, continuous, discrete, and repetitive) • Creates a consistent terminology that provides a foundation for supplier and manufacturer communications • Manufacturing Enterprise Solution Association (MESA)

7. New MES Solutions

8. NEW MES SOLUTIONS Functional Categories • Ignition Perspective • MQTT • OEE Light • Material Location • Business Connector • Enterprise 2.0

9. IGNITION 8.0 Perspective • MES Component Upgrade • Production components (targeted for 8.0 release) • Remaining components (following 8.0 release)

10. MQTT and OEE Common Problems • Communication to Field Devices • Device protocols increase the load on the server • WAN outages cause gaps in OEE data • Higher network load • Security • On-prem Servers • Backups and system maintenance • Disaster recovery

11. MQTT and OEE Edge Device PLC Machine “1” Edge Device PLC Machine “2” Edge Device Machine “3” PLC Edge Device Machine “n” PLC MQTT Servers Remote Factory

12. MQTT and OEE MQTT DEMO

13. OEE Light Common Problems • Reduced Requirement • Scheduling is not needed • Work orders are not needed • Cost • Pilot cost • Very small facilities (limited equipment)

14. OEE Light Features • General • Lightweight (can run on Ignition Edge) • Additional Factors (Limited to 5) • Shift control (Tag or Ignition Schedule) • Integrated Database • 1GB (depending on system resources) • Backup Utility • OEE and Downtime • Supports multiple cells and cell groups under a single primary machine • All downtime detection methods supported

15. OEE Light Feature Continued • Analysis • Live Analysis (limited to 2 per line, cell group or cell) • Analysis Controller • Core Components • Downtime Table • Timing Chart • Chart components • Material Management • Mode and State Management • Value Editor

16. MATERIAL LOCATION Common Problems • Data Entry • More scanning, selections and typing by the operator • Entry errors • Lost Material • Moved without the system being updated • Poor location granularity • Accuracy • Wrong product • Incorrect trace results

17. MATERIAL LOCATION Solution • Real-time Material Tracking • MES Integration • Efficiency • Find raw material faster • Auto lot detection • Less operator data entry • Accurate • Eliminates entry errors

18. MATERIAL LOCATION Process: Chop Almonds Material: Lot 2905A Almonds Web Services Wiser Server MES Server Warehouse Shipping 2:13 AM 3:25 AM Staging 2905A Packaging Batch Processing

19. MATERIAL LOCATION LOT LOCATION DEMO

20. MES BUSINESS CONNECTOR Common Problems • Communications • Requires substantial customization and configuration • Data Translation • Typically scripting is used • Lack of exception handling • Difficult to managing data flow • Required Skill Sets • Knowledge of MES modules • Knowledge ERP / Web Services • Knowledge of Ignition / Python / SQL

21. MES BUSINESS CONNECTOR Features • Sequence Engine • BPEL - Business Process Execution Language • Translation • Interactive mapping UI • Supports B2MML • Connectors • Existing Web Services • SAP (Jco and XDocs) • More in the future

22. MES BUSINESS CONNECTOR SAP ERP Other ? SAP Connector Web Services Future ? Business Connector MES Core

23. MES ENTERPRISE 2.0 Common Problems • Data Synchronization • Requires substantial customization and configuration • Synchronization errors • WAN outages • Poor performance • Configuration and Management • Requires MES configuration at each server • Requires MES licensing to be done at each server • Lack of monitoring MES system • Disaster recovery is difficult • Security • Databases are open on VPN

24. MES ENTERPRISE 2.0 What’s at Stake? • Higher Cost • Increased implementation labor • Increased maintenance cost • Higher Risks • Lower reliability • Higher complexity • Lower security • Possible failure

25. MES ENTERPRISE 2.0 Features • Central Configuration • Equipment Hierarchy Configuration • Works alongside EAM • Data Synchronization • Gateway to gateway communications • Smart production data synchronization • Efficient / Scalable • Version control and logging • Contention resolution • Configurable production data storage • Artifacts

26. MES ENTERPRISE 2.0 SAP Other ERP ? Task Routing Production Data Results Redundancy Processing Analysis Analysis Processing Packaging Packaging Enterprise Backup Backup Site 1 Site 2 Machine X (OEE Light)

27. EARLY PREVIEW ERP Web Services MES Business Connector Processing Packaging Enterprise Site 1 Site 2

28. SUMMARY Summary • Support for Ignition Perspective • Enhanced Plant Floor to Business System Communications • More Scalability • Location Tracking • Enhanced Enterprise Management

29. Roadmap

30. ROADMAP Development Roadmap Maintenance Management Batch Perspective Phase I Q1 Q2 Q3 2019 2020 Perspective Phase II

31. Questions? MES Account Executive Vincent Arespacochaga 800.207.5506x113 vincent.ares@sepasoft.com Inductive Automation 800.266.7798 info@inductiveautomation.com Business Connector Joseph Dolivo MES Design Consultants MES Modules Jason Coope, PMP 800.207.5506x600 | 916.939.1684x600 info@sepasoft.com