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About Lock n’Pop. Company established 1972 Products sold worldwide Domestic sales through rep and distributor network Exclusive focus on load unitization Primary in product manufacturing and quality control Over 4,000,000,000 pallets stabilized by Lock n’Pop. Why Lock n’Pop is Used.
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About Lock n’Pop • Company established 1972 • Products sold worldwide • Domestic sales through rep and distributor network • Exclusive focus on load unitization • Primary in product manufacturing and quality control • Over 4,000,000,000 pallets stabilized by Lock n’Pop
Why Lock n’Pop is Used • Increase load stability • Reduce costs • Increase productivity • Eliminate losses due to damages • In transit to your DC’s or customers • Within the manufacturing location
Customers • Food and food ingredient processors • Beverage processors • Chemical manufacturers • Produce packers • Industrial manufacturers • Fine paper manufacturers
Tropicana Coca-Cola IBP McCormick Con Agra Hunt-Wesson Cereal Food Processors Krispy Kreme Land O’Lakes Cargill Customer Examples
Product Attributes • Water-based • Repulpable • Ingredients approved by FDA, 21 CFR 175.105 • Product will set in temperatures from –20 to 180 degrees F • Firm locks unaffected by temperature, humidity or time
Advantages Over Stretch Wrap • Potential cost reduction: • Savings in labor and/or materials • Minimal capital expense • Minimal maintenance • Improves throughput
Advantages Over Stretch Wrap • Improves: • Internal load stability • Non-routine inspections • Space utilization • Partial pallet handling
Advantages Over Stretch Wrap • Customer advantages: • Loads still stable after partial depalletizing • Avoid mess of condensation under wrap • Improve stocking efficiency • No disposal mess • Improved environmental impact
Advantages over Adhesives • Customized product selection • No product separation, so no mixing required • No volatile organic compounds (VOCs) to report • Virtually invisible on packaging for clean results • No sticky residue to foul equipment or customers • No heat application saves on cost and injury • No cobwebbing or build up on equipment or conveyors • Low maintenance
Lock n’ Pop is Applied Clean, using Unique Low Maintenance Materials and Methods
Advantages for Refrigerated or Freezer Storage • Unique capability to bond in cold and freezing conditions without using sticky materials • Reduction in time and energy for cooling • Maintenance of top loading strength by preventing condensation from wrap • Improved efficiency of order picking by eliminating need to remove wrap
Effects of Condensation • Study completed by Nethercote and Boisvenu in Performance & Evaluation of Shipping Containers indicates potential loss of compressive strength up to 70% on boxes that were not wax treated and exposed to refrigerated and/or freezer storage. Condensation was cited as the primary factor contributing to the loss.
Application Equipment • Auto application (preferred) • Taper application • Manual application • Primitive application
U 1000 Details • No tools required for change adjustment • PLC control • Modular design, pieces can be installed separately • Low pressure alarm • Sensors with background suppression • Single station pump • 2 spray guns with spray tips • Spare parts • Electrical 90-240 VAC with 24 VDC control voltage • Air requirements 80-125 PSI • CE approved
U 50 Applicator Details • Liquid pump • Spray tips • Spare parts • CE approved • Requires 110 VAC and 80 PSI air
Manual Applicator Details • Operates like garden sprayer, except that spray pressure is controlled by plant air entering tank through pressure regulator/relief valve. • Lock n’Pop is filtered and carried through an expandable hose to the spray gun.
Exclusive Lock n’Pop formulations for ambient/refrigerated/frozen: Corrugated boxes Point of purchase cases Point of purchase displays Kraft bags Clay coated (point of purchase) display cartons Woven poly bags Export containers Product Types
Getting Started • Plant survey • Packaging evaluation • Plant trial
Plant Survey • Customer objectives • Application environment • Plant physical set up • In-house handling, storage, and shipping methods • Pallet configuration/s • Packaging
Packaging Evaluations • Product recommendations • Application rate recommendations • Spray tip recommendations • Expectations (good and bad)
Preferred Plant Trial • Criteria established with customer for determining success • Equipment set up as recommended • Product run on several pallets for fine tuning • Lock and appearance evaluation by plant personnel • Final set up based on customer feedback • Run for 30 days • Final evaluation
Equipment Options • Buy • Rent • Buy or rent by including cost in chemical purchase • Lease option through 3rd party
Customer Support • Reps and distributors provide local service • Field service tech available if needed • 24-hour customer service • Orders processed same day with delivery within 1-3 days, depending on location • Packaging evaluations as needed for life of customer • No Questions Asked guarantee on product for 1 year from manufacturing date • National network of reps and distributors to assist with shipping evaluations
Partnering for Success • We have developed a special relationship with our customers that maximizes the effect of our experience and expertise • As an outside vendor, we sit on the Damage Assessment Team for Georgia Pacific • We work closely with Damage Assessment Teams from Coors, Perrier, and Cadbury