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KOEL Khadki - Medium Engines

KOEL Khadki - Medium Engines. R PLANT RENOVATION ACTIVITY. KOEL Khadki - Medium Engines. TARGET- REINSTALLATION OF FOLLOWING PROCESS LINE AT SUPPLIER END . RA CON ROD Line at M/s Kalyani Forge Ltd. ( PAD ) , Sanaswadi Pune,

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KOEL Khadki - Medium Engines

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  1. KOEL Khadki - Medium Engines

  2. R PLANT RENOVATION ACTIVITY KOEL Khadki - Medium Engines TARGET- REINSTALLATION OF FOLLOWING PROCESS LINE AT SUPPLIER END . • RA CON ROD Line at M/s Kalyani Forge Ltd. ( PAD ) , Sanaswadi Pune, • 2R/3R Cr. Case Line at M/s Alka Engineering works, Shiroli MIDC Kolhapur. • R – Crank Shaft Line at M/s Amul Crank Shaft Pvt. Ltd. , Rajkot , Gujrat.

  3. KOEL Khadki - Medium Engines R PLANT RENOVATION ACTIVITY • TARGET DATE: - 01 JAN 2010 TO 05 MAY 2010. Three manufacturing lines shifting ,transportation and installation at supplier’s end. Shifting remaining machines within company premises.

  4. KOEL Khadki - Medium Engines R PLANT RENOVATION ACTIVITY

  5. KOEL Khadki - Medium Engines R PLANT RENOVATION ACTIVITY A) Planning / Information shared with suppliers. • Connected load in kwh on each line. • Total air consumption on each line. • Number of machines on each line • Total weight of each machine and it’s accessories. • Sequences of machine for phase wise disconnection .

  6. KOEL Khadki - Medium Engines R PLANT RENOVATION ACTIVITY • Planning / Information shared with suppliers. • ……. Cont. • Utilities required for machines. • For material handling convenient layout & vendor ,who will do job in time. e.g. crank case line. • Number of crane required as per their layout.

  7. KOEL Khadki - Medium Engines R PLANT RENOVATION ACTIVITY B) Preparation for shifting above processes line to respective location.

  8. KOEL Khadki - Medium Engines (B) PREPARATION …..cont. • For easy installation at supplier end tagging for electrical panel wiring, hydraulic, pneumatic hoses of each machines.

  9. KOEL Khadki - Medium Engines (B) PREPARATION ….. Cont. • Where it is possible electrical panel has been fixed to machine bed itself. • For electrical panels connector fitted for easy connection & disconnection ( near about 60 no’s of connector fitted to all m/c’s) • Special gauges made for checking of home positions of machines. • All machines backup taken. • All machines history card up dated copied on CD

  10. KOEL Khadki - Medium Engines (B) PREPARATION ……..cont. • Hard printing & binding of copies of all machine manuals, ladder diagram, electrical circuit diagram for supplier use. • Machine wise spares parts list prepared with it’s supplier information. • List of spares to be handed over with m/cs

  11. KOEL Khadki - Medium Engines (B) PREPARATION …….cont. • Measured sizes & weights of All machines & its accessories for estimating number & type of vehicles ,cranes & equipments required for the activity,

  12. KOEL Khadki - Medium Engines (B) PREPARATION …….cont. • Invited quotations from parties for shifting , transportation , crane service etc. • Study of requirement of manpower , equipments , to complete the activity. • Finalization of vendor for above activity. • Estimation of cost incurred for the activity.

  13. KOEL Khadki - Medium Engines (C) Actual shifting Activity • Connecting Rod line to M/s Kalyani Forge Ltd,(PAD) Sanaswadi ,Pune • 2R /3R crank case line to m/s Alka Engg. Works,Shiroli MIDC Kolhapur. • R Crank Shaft Line To m/s ACPL, Rajkot.

  14. KOEL Khadki - Medium Engines (a) CON ROD LINE SHIFTING • Total number of machine’s - 27 • Total connected load - 240.18 kw • Total weight of all m/c s - 80 Ton

  15. KOEL Khadki - Medium Engines a) CON ROD LINE SHIFTING Line Shifted in two phase. First phase -15 machine. Duration -13 Jan 2010 – 15 Jan 2010 (3 Day’s) Second Phase - 12 machines Duration -19 Jan 2010 – 21 Jan 2010 (3 Day’s)

  16. KOEL Khadki - Medium Engines a) CON ROD LINE SHIFTING Total day’s for shifting con rod line from KOEL to KFL sanaswadi ,Till job trial & dispatch -- 6 Day’s

  17. KOEL Khadki - Medium Engines a) CON ROD LINE SHIFTING • Total Expenses spend for shifting R Con Rod line at KFL ,Sanaswadi Pune • Vikas Crane & Transport Services –Rs 88780/- • Kudale & associate -Rs 3971/- • S.B. Electricales -Rs 11393/- • BSKE -Rs 86430/- • Rs 190574/-

  18. KOEL Khadki - Medium Engines KOEL Khadki - Medium Engines BEFORE RA CON ROD LINE

  19. KOEL Khadki - Medium Engines KOEL Khadki - Medium Engines BEFORE RA CON ROD LINE

  20. KOEL Khadki - Medium Engines KOEL Khadki - Medium Engines BEFORE RA CON ROD LINE

  21. KOEL Khadki - Medium Engines KOEL Khadki - Medium Engines BEFORE RA CON ROD LINE

  22. KOEL Khadki - Medium Engines KOEL Khadki - Medium Engines BEFORE RA CON ROD LINE

  23. KOEL Khadki - Medium Engines (b) 2R/3R Crank Case Line • Total number of machine’s - 27 • Total connected load - 365 kw • Total tonnage of all m/c s -262 Ton

  24. KOEL Khadki - Medium Engines (b) 2R/3R Crank Case Line • Line Shifted in three phase. • First Phase -03 machine. • Duration -26 Feb 2010 – 02 March 2010(5 Days) • Second Phase - 10 machines • Duration -13 Mar 2010 – 20 Mar 2010 (7 Day’s) • Third Phase – 14 Machines • Duration - 31 Mar 2010- 10 April 2010(7 Day’s)

  25. KOEL Khadki - Medium Engines (b) 2R/3R Crank Case Line Total day’s for shifting 2R/3R crank case line to Alka Engg.Works ,Kolhapur- Till job trial & 1st lot dispatch - 19 day’s

  26. KOEL Khadki - Medium Engines (b) 2R/3R CRANK CASE LINE SHIFTING Total Expenses spend for shifting 2R/3R Cr.Case line at Alka Engg.,Works,Kolhapur • Vikas Crane & Transport Services –Rs 88780/- • N.B. Dabriwal -Rs 38580/- • New Super Cranes - Rs 97266/- • Kudale & associate - • S.B. Electricales - • BSKE - Rs 262452/- • Rs 190574/-

  27. KOEL Khadki - Medium Engines Unloading of machines at Alka Engg,Kolhapur

  28. KOEL Khadki - Medium Engines Machine’s unloaded & taken at position

  29. KOEL Khadki - Medium Engines KOEL Khadki - Medium Engines POOJA BEFORE STARTING 1ST M/C AT ALKA ENGG. KOLHAPUR

  30. KOEL Khadki - Medium Engines Pooja Before Starting 1st machine at Alka Engg Works.

  31. KOEL Khadki - Medium Engines Switch ON 1st machine at Alka Engg ,Kolhapur

  32. KOEL Khadki - Medium Engines Line setup & component Trial work in progress

  33. KOEL Khadki - Medium Engines Line set up & component trial in Alka Engg.works.

  34. KOEL Khadki - Medium Engines Machine Setup at Alka Engg.Works ,Kolhapur

  35. KOEL Khadki - Medium Engines MACHINE FOUNDATION IS IN PROGRESS

  36. KOEL Khadki - Medium Engines TEMPARING M/C LOCATION

  37. KOEL Khadki - Medium Engines SUMMARY SHEET Since last four month’s foll. No. of m/c’s shifted in Ra section. CON.ROD CRANK CASE CRANK SHAFT EXT INT EXT INT EXT INT NO.OF M/C SHIFTED 27 30 27 - 21 17 CONN. LOAD KWH 241 150 365 - 457 300 TOTAL TON SHIFTED 80 130 262 - 130 145

  38. KOEL Khadki - Medium Engines SUMMARY SHEET • Total No of machine’s shifted -122 nos. • Total connecting load for shifted m/c -1063 kwh • Total tonnage of machine shifted from Ra section -750 ton From 13.01.2010 To 10.05.2010 Total Day’s- 115 Average ton shifted per day-6.52 ton.

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