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Objectives. Discuss final project deliverables Control Terminology Types of controllers Differences Controls in the real world Problems Response time vs. stability. FINAL PROJECT DELIVERABLES AND GRADING DELIVERABLES 1) PROJECT REPORT: - Project statement (introduction) 2 pages
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Objectives • Discuss final project deliverables • Control • Terminology • Types of controllers • Differences • Controls in the real world • Problems • Response time vs. stability
FINAL PROJECT DELIVERABLES AND GRADING • DELIVERABLES • 1) PROJECT REPORT: • - Project statement (introduction) 2 pages • Explain what are you designing/analyzing and why is that important • On the second page clearly identify (bullet list) project outcomes • - Building description (geometry) 1-3 pages • Schematics that focus on your system(s) • Identify all assumptions and simplifications you introduced • - Methodology 1-3 pages • Describe methodology (equations, schematics, …) • Provide a list of assumptions used in your methodology • - Results 3-5 pages • Formatted results with comments • Tables, Charts, Diagrams, … • Analysis and Results discussion • - Conclusion 0.5-1 page • Summary of most important results • 2) PRESENTATION: • - 5 minutes (exactly) • Power point presentation (4-6 slides) • GRADING CRITERIA: • 1) Analysis approach: 60% • - Methodology 20% • - Accuracy analysis 20% • - Result analysis 20% • 2) Deliverables: 40% • - Final report 30% • - Presentations 10%
Sequence of operation for the control system design Adiabatic humidifier CC HC SA OA mixing RA Define the sequence of operation for: WINTER operation and: - case when humidity is not controlled - case when humidity is precisely controlled Solution on the whiteboard
Economizer Fresh air volume flow rate control % fresh air 100% enthalpy Fresh (outdoor) air TOA (hOA) Minimum for ventilation damper mixing Recirc. air T & RH sensors
Economizer – cooling regime Example of SEQUENCE OF OERATIONS: If TOA < Tset-point open the fresh air damper the maximum position Then, if Tindoor air < Tset-point start closing the cooling coil valve If cooling coil valve is closed and T indoor air < Tset-point start closing the damper till you get T indoor air = T set-point Other variations are possible
Basic purpose of HVAC control • Daily, weekly, and seasonal swings make HVAC control challenging • Highly unsteady-state environment • Provide balance of reasonable comfort at minimum cost and energy • Two distinct actions: • 1) Switching/Enabling: Manage availability of plant according to schedule using timers. • 2) Regulation: Match plant capacity to demand
Terminology • Sensor • Measures quantity of interest • Controller • Interprets sensor data • Controlled device • Changesbased on controller output Figure 2-13
outdoor Direct Closed Loop or Feedback Indirect Open Loop or Feedforward
Set Point • Desired sensor value • Control Point • Current sensor value • Error or Offset • Difference between control point and set point
Two-Position Control Systems • Used in small, relatively simple systems • Controlled device is on or off • It is a switch, not a valve • Good for devices that change slowly
Anticipator can be used to shorten response time • Control differential is also called deadband
Residential system - thermostat • DDC thermostat • Daily and weekly • programming • ~50 years old
Example: Heat exchanger control Modulating (Analog) control Cooling coil air water Modulating Control Systems x (set point temperature)
Electric (pneumatic) motor Position (x) fluid Volume flow rate Vfluid = f(x) - linear or exponential function Modulating Control Systems • Used in larger systems • Output can be anywhere in operating range • Three main types • Proportional • PI • PID
The PID control algorithm For our example of heating coil: constants time e(t) – difference between set point and measured value Position (x) Differential Proportional Integral Differential (how fast) Proportional (how much) Integral (for how long) Position of the valve
Proportional Controllers x is controller output A is controller output with no error (often A=0) Kis proportional gain constant e = is error (offset)
Unstable system Stable system
Issues with P Controllers • Always have an offset • But, require less tuning than other controllers • Very appropriate for things that change slowly • i.e. building internal temperature
Proportional + Integral (PI) • K/Ti is integral gain If controller is tuned properly, offset is reduced to zero Figure 2-18a
Issues with PI Controllers • Scheduling issues • Require more tuning than for P • But, no offset
Proportional + Integral + Derivative (PID) • Improvement over PI because of faster response and less deviation from offset • Increases rate of error correction as errors get larger • But • HVAC controlled devices are too slow responding • Requires setting three different gains
The control in HVAC system – only PI Proportional Integral value Set point Proportional affect the slope Integral affect the shape after the first “bump” Set point
The Real World • 50% of US buildings have control problems • 90% tuning and optimization • 10% faults • 25% energy savings from correcting control problems • Commissioning is critically important