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Larox Peristaltic Pumps for Transferring (LPP-T) Education, part 1

Learn about Larox Peristaltic Pumps for transferring slurry applications. Explore the benefits of hose pumps, such as no packed gland or mechanical seal contact, gentle to the medium, dry-run capability, and more. Discover how LPP-T offers advantages over conventional hose pumps, with features like rolling hose contact, patented adjustment mechanism for maximized hose lifetime, reliable hose flange connection, and low lubrication need. Understand the mechanical construction, sizing, drive options, control, and solutions provided by LPP-T in various industries. Explore the LPP-T product range and design rules, offering smarter technical solutions for longer hose lifetime, reduced energy consumption, higher flow capabilities, and smaller pump selection resulting in cost savings.

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Larox Peristaltic Pumps for Transferring (LPP-T) Education, part 1

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  1. Larox Peristaltic Pumps for Transferring (LPP-T) Education, part 1 The Solution You´ve Been Looking For

  2. Merits of Hose Pumps in Slurry Applications General • No packed gland or mechanical seal in contact with pumped medium  no gland water • Only the hose is in contact with the medium • The hose is the only wearing part  easy maintenance • Self-priming in suction-lift duties, high suction capabilities • Positive displacement  exact flow per revolution, dosing duties, no backwards flow • Dry-run capability  can pump air or liquid • Very gentle to pumped medium, does not stir or shear the medium vs. Pumps virtually anything • In mining applications: heavy slurries with high solid content • In general applications: aggressive fluids • In hygienic applications: high viscosity fluids

  3. versus LPP-T benefits over conventional hose pumps • Rolling hose contact • Two or more compression elements are replaced with one  Increased flow per hose compression • Frictional sliding shoes are replaced with rolling rotor  no frictional heat limiting pumping speed and disturbing the hose • No power loss due to heating and sliding friction  Lower energy consumption • Reduced total cost of ownership & lower environmental load

  4. LPP-T benefits over conventional hose pumps • Adjustment of hose compression to compensate hose wear • In conventional hose pumps the hose wear and needed adjustment has to be guessed when backflow is detected. Patented LPP-T adjustment mechanism senses hose wear when compression is adjusted  Maximised hose lifetime and minimized risk of overcompression • Stepless adjustment • Adjustment based on compression force, not on the measured distance between compression shoes and casing

  5. LPP-T benefits over conventional hose pumps • Hose connection • Weak and unreliable hose clamp connection is replaced with strong and tested hose flange connection, familiar from pinch valves • In-line pipe connection • LPP-T design enables in-line connection to the pipeline  reduced need for floor space and simple installation • Low lubrication need • Rolling hose requires only light lubrication  lower operating costs & waste production

  6. 4 1 2 3 Mechanical construction • Hose connection • Rolling rotor compressing the hose • Hose compression system • Hose flange connection • Compact gear unit fixing

  7. LPP-T sizing • LPP-T is peristaltic hose pump  Flow rate is related directly to the speed • Flow (l/min) = speed [rpm] x Volume/rev [l/rev] • Higher speed  more cycles • Hose life is counted in cycles, process work in hours • LPP-T is capable of producing higher flow range than conventional hose pumps • High peak flows are no problem  it is important to know what is the duration relation between normal and peak flow

  8. Drive options and sizing • LPP-T is available with four drive versions • Standard drive unit: helical bevel geared motor • Alternative: helical shaft geared motor • Both above alternatives also as gear units with IEC-flange for motor connection (with or without motor) • Drive is sized individually for every application • Required torque is related to pressure • Required power is related to the torque and speed

  9. LPP-T drive control • LPP-T can be delivered with sophisticated control unit • Pumps can be delivered with complete control unit including: • Frequency controller (inverter) • Pressure safe limit • Hose leak detector • Manual/remote speed control • Revolution counter/speed display • Emergency switch, fuses • Control unit can be mounted on the pump casing or it can be delivered separately

  10. LPP-T solutions • LPP-T widens the application base even further • Thickener underflows • Paste pumping in paper and coating industry (replacing mono pumps) • Waste pumping and tailing duties in mines • Unreliable operation of existing hose pumps gives immediate change-out possibilities • Replacement of centrifugal units in mining and chemicals industries where seal and glands cause dilution or leakage problems • Expensive centrifugal pumping stages can be replaced with one hose pump with high pressure capability in slurry pumping

  11. LPP-T product range • LPP-T pump family consists of six (6) sizes: • DN25, flow up to 2,2 m3/h (10 bar) • DN32, flow up to 3,9 m3/h (10 bar) • DN40, flow up to 7,5 m3/h (10 bar) • DN50, flow up to 11,5 m3/h (10 bar) • DN65, flow up to 20 m3/h (10 bar) • DN80, flow up to 40 m3/h (7,5 bar)

  12. LPP-T design rules • Smarter technical solution • Longer hose lifetime through new technical design: “One on One -design” • Frictional forces are minimized  lower energy consumption • Possibility to adjust hose compression • Higher flow capabilities, smaller size pump • Higher flow capability enables selection for smaller pump • Smaller pump, lower energy, maintenance and spare part cost  These features result in reduced total cost of ownership

  13. LPP-T design rules • User friendliness • Hose fixing system, patent pending • Faster and reliable hose connection • Faster hose change • Faster and reliable hose compression adjustment (based on measurement) • Limited lubrication needs • Less lubricant to fill and dispose • No lubrication draining when hose compression is adjusted

  14. Environmental benefits & lower life-cycle costs • Low energy consumption • Reduced waste production due to: • low maintenance need • low lubrication need • and minimized spare part consumption • Lengthened hose lifetime  These features also reduce the life-cycle costs of the LPP-T pump

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