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AIP Magnet Controls Cost Estimates by Kristi Luchini April 23, 2009

AIP Magnet Controls Cost Estimates by Kristi Luchini April 23, 2009. Scope on April 23, 2009 Add MCOR VME controls in LINAC Sectors 21, 24-29 (AIP Row 19) Upgrade QE Magnet Controls in LINAC Sectors 21, 24-29 (AIP Row 20)

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AIP Magnet Controls Cost Estimates by Kristi Luchini April 23, 2009

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  1. AIP Magnet Controls Cost Estimatesby Kristi LuchiniApril 23, 2009 AIP Magnet Control Cost Estimates

  2. Scope on April 23, 2009 Add MCOR VME controls in LINAC Sectors 21, 24-29 (AIP Row 19) Upgrade QE Magnet Controls in LINAC Sectors 21, 24-29(AIP Row 20) Update B136 Quad magnet controls in BSY (501B,51AGF) (AIP Row 37) Upgrade LINAC Sector 21 reversing switch controls for Q21301 (AIP Row 42) Controls for wigger magnet controls in DL2 for 51/52 WG1 (AIP Row 51) STATED SCOPE AIP Magnet Control Cost Estimates 2

  3. Motivations on October 31, 2007 Equipment more than 20 years old and at end of useful life. Unreliable, lack of available parts will affect future LINAC operations Better short and long-term current stability Interface with new EPICS-based control system for better diagnostics Lower line harmonics, noise, power consumption Motivations on April 9, 2008 Move all LCLS Magnet controls and monitor to EPICS as soon as possible due to lack of support staff for the VMS controls system. Motivations on April 23, 2009 Eliminate need for magnet software support in Controls LINAC Upgrade Project The new fast feedback will be in EPICS which will not use SLC controlled devices, which includes some LINAC correctors. Reduce cost for April 2009 AIP Row 25 since PSC-II’s in sectors 21-BSY used by SLC Magnet Controls will be decommissioned during upgrade. Motivation AIP Magnet Control Cost Estimates 3

  4. 1. DOWNTIME LENGTH Present Understandings and Plan AIP Magnet Control Cost Estimates 4

  5. 2. TWO TO THREE BULK POWER SUPPLIES December 6, 2007 AIP 67-2901/02 P Bellomo - QE Magnet Power System Upgrade

  6. THE EXISTING LINAC QE Bulk December 6, 2007 AIP 67-2901/02 P Bellomo - QE Magnet Power System Upgrade 6

  7. THE REVISED BULK PS TOPOLOGY Bulk power supplies were identified as the critical path item if custom designed – COTS desired December 6, 2007 AIP 67-2901/02 P Bellomo - QE Magnet Power System Upgrade 7

  8. CONTROL OF 3 PS DIAGRAM Black items are provided by power supply manufacturer\ Red items are provided by SLAC December 6, 2007 AIP 67-2901/02 P Bellomo - QE Magnet Power System Upgrade 8

  9. crate ca fbck EPICS IOC Timing MCOR Bulk MCOR Upgrade Network Block Diagram for QE Upgrade (typical sector) Ethernet NetworkSwitch swh-li21-nw02 Terminal Server ts-li21-nw01 EPSC (QUAD Bulk) EPSC (QUAD Boost 201) EPSC (QUAD Boost 301) EPSC (QUAD Boost 401) EPSC (QUAD Boost 501) EPSC (QUAD Boost 601) EPSC (QUAD Boost 701) EPSC (QUAD Boost 801) EPSC( QUAD Boost 901) AIP Magnet Control Cost Estimates 9

  10. Software 2-day @ $700/day $1400 Database & Displays ChannelWatcher, Archiver, SCORE, Alarm Handler ,LEM , Oracle Hardware 3U Elma VME Crate (4-slot) $ 3500 EVR PMC Module $ 2500 MVME6100-0161 CPU $ 4000 Timing Cables (fiber optic - duplex) $ 1000 Intra-rack network cables (Ethernet=3, serial=1) $ 100 Intra-rack MCOR-to-VME cable mod w/ SCS-2 connector (2) $ 0 (PCD) Intra-rack cables (cat6 and mcor to vme) $ 150 Acromag IP Carrier AVME9670 w/P0 $ 700 Hytec IP-ADC-8413 +/-10V, 16-bit, 16-chan adc $ 2500 Acromag ip231-16E +/-10V, 16-bit,16-chan dac $ 1400 Acromag Trans 200 Transition module $ 300 Total M&S: $15150 ED&I 2-days @ $550/day $ 1100 Labor 1.25 days @ $450/day $ 562.50 Total Hardware: $16812.50 Total Software: $ 1400.00 without Burden and Contingency Total: $18212.50 Contingency 10% of M&S: $ 1515.00 Indirect 8% of M&S: $ 1212.00 Indirect 45% of Labor: $ 883.13 with Burden and Contingency Total: $21822.53 8 Sectors Total without Burden and Contingency: $145,700 8 Sectors Total with Burden and Contingency: $174,540 Note:optional use of an mvme3100-1263 CPU and MVME721-101 with transition module will reduce the cost by $1,700.00 per sector, which would reduction the total cost of M&S by $16,100, Controls LINAC Sectors 21, 24-292009 AIP Cost Estimate for MCOR Upgrade in Row 19 AIP Magnet Control Cost Estimates 10

  11. Software3-day @ $700/day $2100.00 Database & Displays ChannelWatcher, Archiver, SCORE, Alarm Handler ,LEM , Oracle Hardware Ethernet Switch: 10 ports total (9-epsc, 1-terminal server) $ 0 Terminal Server: 9 ports total for epsc $ 1200 Intra-rack network cables (cat6) $ 1200 Total M&S: $ 2400 ED&I 2-days @ $550/day $ 1100 Labor 3-days @ $450/day $ 1350 Total Hardware: $ 4850 Total Software: $ 2,100 without Burden and Contingency Total: $ 6950 Contingency 10% of M&S: $ 240 Indirect 8% of M&S: $ 192 Indirect 45% of Labor: $ 1552.5 with Burden and Contingency: $8934.5 7 Sectors Total without Burden and Contingency: $48,650 7 Sectors Total with Burden and Contingency: $62,542 Controls Cost Estimate for QE Upgrade in LINAC Sectors 21,24-29 2009 AIP Row 20 & 42 AIP Magnet Control Cost Estimates 11

  12. Software1-day @ $700/day $700 Database & Displays ChannelWatcher, Archiver, SCORE, Alarm Handler ,LEM , Oracle Hardware Ethernet Switch: 2 ports total $ 0 Terminal Server: 2 ports total $ 0 Intra-rack network cables (cat6) $ 200 Total M&S: $ 200 ED&I 1-days @ $550/day $ 550 Labor 1-days @ $450/day $ 450 Total Hardware: $ 1200 Total Software: $ 700 without Burden and Contingency Total: $ 1900 Contingency 10% of M&S: $ 22 Indirect 8% of M&S: $ 17.6 Indirect 45% of Labor: $ 517.5 with Burden and Contingency Total: $ 2457.1 Controls Cost Estimate for B136 Dipole and Quadrupole Upgrade (50B1/31AGF) 2009 AIP Row 37 AIP Magnet Control Cost Estimates 12

  13. Software1-day @ $700/day $700 Database & Displays ChannelWatcher, Archiver, SCORE, Alarm Handler ,LEM , Oracle Hardware Ethernet Switch: 2 ports total $ 0 Terminal Server: 2 ports total $ 0 Intra-rack network cables (cat6) $ 200 Total M&S: $ 400 ED&I 1-days @ $550/day $ 550 Labor 1-days @ $450/day $ 450 Total Hardware: $ 1400 Total Software: $ 700 without Burden and Contingency Total: $ 2100 Contingency 10% of M&S: $ 40 Indirect 8% of M&S: $ 32 Indirect 45% of Labor: $ 517.5 with Burden and Contingency Total: $ 2689.5 Controls Cost Estimate for LCLS Vertical Wigger Magnet in DL2 (51/52 WG1) 2009 AIP Row 51 AIP Magnet Control Cost Estimates 13

  14. Cost Breakdown Summary Note: AIP Row 19 optional use of an mvme3100-1263 CPU and MVME721-101 with transition module will reduce the cost by $1,700.00 per sector, which would reduction the total cost of M&S by $16, 100 Note: AIP Row 20,42,37 and 51 The majority of the cost the cost will be in FY09, with a small percentage of labor in FY10 for labor. However, if the downtime is delayed the labor cost can be shifted to FY10 AIP Magnet Control Cost Estimates 14

  15. 4 3 2 Port D Port C Port B Port A Trans 200 1 Slot VME Crate and I/O Front View Rear View 4 3 2 AVME9670 1 MVME 6100 Debug Lan 1 Lan 2 M C E V P R Slot AIP Magnet Control Cost Estimates 15

  16. VME I/O CPU with Event (Timing) AIP Magnet Control Cost Estimates 16

  17. VME I/O For MCOR Control and Monitor AIP Magnet Control Cost Estimates 17

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