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Introduction to Hazardous Evaluation Techniques

Introduction to Hazardous Evaluation Techniques . Guidelines for Hazardous Evaluation Procedures (1992 by AIChE). Second Edition with Worked Examples. Center for Chemical Process Safety (CCPS). American Institute of Chemical Engineers (AIChE). Hazard Evaluation Techniques. HAZOP.

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Introduction to Hazardous Evaluation Techniques

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  1. Introduction to Hazardous Evaluation Techniques • Guidelines for Hazardous Evaluation Procedures (1992 by AIChE). • Second Edition with Worked Examples. • Center for Chemical Process Safety (CCPS). • American Institute of Chemical Engineers (AIChE).

  2. Hazard Evaluation Techniques

  3. HAZOP • HAZOP was developed by Lawley (1974) of ICI. Based on early account by Elliott & Owen (1968). • Hazop studies are carried out by an experienced, multidisciplanary team. • Review all physicalaspects of a process (lines, equipment, instrumentation) to discover potential hazards.

  4. Basis for HAZOP • The basis for a HAZOP is a critical examination of information found in a word model. • It includes a flowsheet, a plant layout, equipment specification or a P&ID, (Piping and Instrument Drawing).

  5. Hazop Includes

  6. Hazop Guide Words

  7. Common HAZOP Analysis Process Parameters

  8. Prepare for the Review

  9. HazopFlowSheet

  10. Hazop Pitfalls

  11. Other Pitfalls • Inexperienced HAZOP team. • Inadequately trained or in-experienced leader.

  12. CommonHazopMistakes • Failing to establish a "safe" environment for team members. • Consequences of events not carried to conclusion. • Taking unwarranted credit for safeguards. • Too little credit given for safeguards.

  13. Hazop Mistakes Cont’d • Failure to make recommendations as specific as possible. • Poor record keeping of HAZOPS. • Failure to HAZOP start-up and shut-down procedures. • P&IDs not up-dated or poorly constructed.

  14. Hazop Mistakes Cont’d • A HAZOP is performed in lieu of properly executed design reviews. • Wrong technique for system being reviewed (See spreadsheet titled Fig 5.3).

  15. HAZOP Example

  16. Standard Set of Deviations

  17. Typical Hazop Worksheet

  18. Check List Example

  19. Check List Cont’d

  20. Check List Cont’d

  21. End of HAZOP Presentation. • Presented to ES-317y • 27 Feb, 2001 • By R.A. Hawrelak

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