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VACMET INDIA LIMITED . PROPOSED PROJECT INVESTMENT IN RAJASTHAN. Private and Confidential. Summary.
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VACMET INDIA LIMITED PROPOSED PROJECT INVESTMENT IN RAJASTHAN Private and Confidential
Summary • Vacmet was established in year 1993 as metallizing & coating company with a small capacity of 1200 tons per year. Over the years Vacmet has grown and now a leading producer of Polyester & BOPP Films in India. Total combined capacity of PET & BOPP is 88,000 tons per year. Vacmet also have 3 converting units for manufacturing High Barrier Films, Metallized Films and Speciality Coated Films & Paper. • Vacmet has strong domestic and International presence. It exports to more than 50 countries across the globe directly, through its associates and also via its Vacmet Europe Limited wholly owned subsidiary in the United Kingdom. • Vacmet diversified product range caters to wide range of markets including Flexible Packaging, Security , Medical, Textiles, Labelling, Decoration, Electrical & Insulation. • Vacmet manufactures Polyester film from 8 microns to 100 microns and BOPP Films from 10 microns to 50 microns in width 20 mm upwards. • Vacmet has strong focus on product quality, innovation and technological up-gradations. Vacmet core competence is in the manufacturing and supply of wide range of speciality products under one roof. • Vacmet Film division is ISO 9001 and 22000 certified where as converting Unit is ISO 9001 and 14001 certified. Vacmet India Limited
Vacmet – Your Right Partner • Keeping commitments • On time supplies • Flexible approach as decision making does not go through time taking hierarchy • Large Range of products under one basket: PET, BOPP and Specialty Coated • Continuous Research & Development to keep pace with changing trends • Assistance to converters in their development particularly with barrier films • Free barrier testing facilities at Vacmet Research Lab ** • Product conformity to all necessary Indian and International regulations. Vacmet India Limited
Organization Structure Vacmet India Limited
Product Lines BOPP FILMS 40,800 tons POLYESTER FILMS 47,000 tons METALLIZED FILMS 33,000 tons VACMET METALLLIZED PAPER 3,600 tons SPECIALITY COATED 12,000 tons DECORATIVE 1200 tons Vacmet India Limited
Product Lines – POLYESTER Thermally Stable Films Films for Hot stamping Films for Metallic & Textile Yarn • General Packaging Films • Un-Treated Polyester Film • Corona-Treated Polyester Film • High Clear Polyester Film • Ultra clear Polyester Film • Chemically Coated Polyester Film • Acrylic Coated Polyester Film Specialty Polyester Films Chemically Coated for UV Printing Stackable Polyester Film with coating Heat sealable Polyester Film Retort able Polyester Film Twistable Polyester Film Electrical & Other Films High Barrier Films Hazy Films for Electrical Use Emboss able Polyester Film Isotropic Polyester Film Matt Films Vacmet India Limited
Film Processing Steps Film Processing steps Raw Material Inspection Trim- cutting Raw Material feeding Corona treatment Drying and crystallization Winding Extrusion and filtration Jumbo testing Casting and Pinning Slitting Primary Gauging Gradation of slit rolls MD Stretching Packing of slit rolls Chemical coating Recycling of process waste TD Stretching Re-cycle material inspection Secondary Gauging Vacmet India Limited
PET Film Packaging Applications Vacmet India Limited
Product Lines – Metallized Films General Purpose Films Corona-Treated Polyester Film High Clear Polyester Film Ultra clear Polyester Film Chemically Coated Polyester Film Acrylic Coated Polyester Film Plasma Metallized Films Strip Metallized Films Specialty Films Ultra High Barrier Films Chemically Coated for UV Printing Twistable Polyester Film Isotropic Polyester Film Both Sides Metallized Film Films for Metallic Yarn Matt Metallized Films Vacmet India Limited 9
Product Lines – Coated Films Specialty Coated Films PVDC Coated Films Transparent high Barrier Film Transfer Release Films Films for Textile Yarns Print Receptive Coated Films Films for Safety Blankets Coated Films for Glitter Powder Hot Stamping Foils Vacmet India Limited 10
Product Lines – Metallized Paper Metallized Paper Wet Glue Labels Self Adhesive Labels Gift Wrap Candy Wrap Metallized Board for Boxes Vacmet India Limited 11
Product Lines – Decorative Decorative Holographic Films Gift Wrap Films Gift Wrap Paper Holographic Paper Glitter Powder Vacmet India Limited 12
Manufacturing Facilities • Vacmet has 4 manufacturing sites based at Chatta which is 100 kms from New Delhi, India. • Vacmet has dedicated workforce of more than 1000 personnel. • 1 Manufacturing site is dedicated for production of Pet & BOPP films whereas 3 others are for Metallizing and Specialty coatings POLYESTER FILMS • 2 Dedicated Films lines • 1 x 7500 mm, 1 x 8750 mm • 3 Layer lines , one line with twin screw • Both sides and Single Side on-line coating • Total Production : 52,000 tons/year • Thickness range 8 – 100 mic • Width : - 20 mm onwards • Length : 3000 mtrs onwards Vacmet India Limited 13
Manufacturing Facilities BOPP FILMS • 1 Film line • 8750 mm • 3 Layer line • Total Production : 48,000 tons/year • Thickness range 10 -60 mic • Width : - 20 mm onwards • Length : 3000 mtrs onwards Vacmet India Limited 14
Manufacturing Facilities METALLIZED FILMS • 9 Metallizers • 1650 mm to 2850 mm • 0.20 OD to 4.0 OD • Total Production : 36,000 tons/year • Thickness range 8 -400 mic • Ability to Metallize : • PET, BOPP, CPP, NYLON, LDPE & PAPER Vacmet India Limited 15
Manufacturing Facilities SPECIALITY COATED PRODUCTS • 14 Coating Lines • Width : 1600 mm to 2000 mm • 2 Coating Lines with Both sides coating facility • Total Production : 12,000 tons/year • Thickness range 10 -125 mic • Ability to Coat on PET, BOPP, CPP, NYLON, LDPE & PAPER • One Side or Both Sides Coating of Acrylic, PVDC, NC, Vinyl etc OTHER FACILITIES • 6 Holographic Machines • 1 Printing Line • 1 Sheeter Vacmet India Limited 16
New Development & Quality • New product development is strong focus area for Vacmet. • We are working towards products that are cost effective and environment friendly. • Bio-degradable Polyester is under development stage and once introduced would provide a significant advantage over regular plastic films. • Products are passed through extensive tests regularly in order meet customer specifications. A full research labs with all required equipments ensures tests at regular intervals. Gloss meter- BYK Gardner Gloss meter- BYK Gardner Heat Seal tester - Brugger WVTR – Mocon -USA OTR - Mocon -USA Microscope - Olympus Haze Guard- BYK Gardner UV Curing instrument COF- Tester- Rycobel group Militron- Mahr Vacmet India Limited 17
Global Presence Besides extensively catering to the domestic market, Vacmet exports to more than 35 countries globally. With development of new products, Vacmet’s domestic as well export markets are growing at very rapid pace. We take pride in meeting requirements of many Fortune 500 companies today. Vacmet India Limited
Total Project Investment • Land (75 Acers) 10 Crs. • Building & Civil Infrastructure (Roads etc.) 225 Crs. • Power Plant (20 MW) (incl. Transmission Lines etc.) 100 Crs. • BOPET Plant (55000 MTPA)(2 Nos.) 410 Crs. • BOPET Plant Optical Grade (20000 MTPA) 215 Crs. • BOPP Plant (36000 MTPA) (1 Nos.) 205 Crs. • PET Chips Plant (72000 MTPA) 110 Crs. • Metalizer / Coating Machines / Laminator (50000 MTPA) 150 Crs. • Housing Colony & Training Center 75 Crs. • Total Project Cost 1500 Crs. • The above project investment will be completed with in a span of 5 Years in 3 Phases. • The above project Investment shall be funded by Equity Contribution, Funding from Domestic Banks & Foreign Banks namely Landes Banks, Germany and others.
Scheme • Company is looking for following Fiscal Incentives and Concessions from State Government • FISCAL INCENTIVES • Capital Subsidy of 20% on Total Fixed Capital Investment i.e. Land, Building, Infrastructure (Road, Power Lines, Power Plant), Plant & Machinery • Interest Free Central Sale Tax / Value added Tax / Commercial Tax for a period of 15 years to be repayable in next 15 years. • CONCESSIONS • Waiver of Stamp Duty on Purchase of Land • Waiver of Development Charges, Plan Approval Charges • Waiver of Entry Tax if any for Import of Raw Material from Other States • Waiver of Electricity Duty / Levy / Cess on Grid Power or on Captive Power Generation • OTHER INFRASTRUCTURE • Health Centre • Education Institution up to 12th Standard • Inland Container Depot for Import & Export 20
Advantage to State Government • The above project investments shall be creating an Industrial Environment in the area which shall be opening employment opportunities of around 1500 people in the state. By implementation of above project, ancillary units will also be developed in nearby area to provide employment opportunities to unemployed person which is estimated to more than 10,000 families. • Contribution to Exchequer:- • Once all plant investment is completed it will be collecting Central Excise Duty of 100 Crs. per year. • Sales Tax of around 25 crs. per year • A payment of Income Tax 25 Crs annually • This investment shall open opportunities for fresh investments from vendors and service providers of the company. • All this will result into Economic Growth of that Area. • Company will be a foreign exchange earner of around 160 million USD every year. Apart from that company also embarking to save foreign exchange outgo in case of Import substitution by way of manufacturing Optic Grade BOPET film which is currently being Imported 21 21
Awards & Certifications • Awarded the “Second Best Exporter of BOPP Film and Polyester Film” for the year 2012-2013 and “Top Exporter of Metallized Polyester Film” for the year 2012-2013 by the Plastic Export Promotion Council • Awarded the “Second Best Exporter of BOPP Film and Polyester Film” for the year 2011-2012 and “Top Exporter of Metallized Polyester Film” for the year 2011-2012 by the Plastic Export Promotion Council • Awarded the “Top Exporter of Metallized Polyester Film for the year 2010-11”, by The Plastic Export Promotion Council. • Awarded the “Top Exporter of Metallized Polyester Film for the year 2009-10”, by The Plastic Export Promotion Council. • Awarded the “Top Exporter of Metallized Polyester Film for the year 2008-09”, by The Plastic Export Promotion Council. • Awarded the “Top Exporter of Metallized Polyester Film for the year 2007-08”, by The Plastic Export Promotion Council. • Awarded the “Top Exporter of Metallized Polyester Film for the year 2006-07”, by The Plastic Export Promotion Council. • Awarded the “Second Best Exporter of Metallized Polyester Film for the year 2005-2006, 2004-2005 & 2003-04”, by The Plastic Export Promotion Council.
Locations Head Office: Vacmet India Limited 4/117 2A Anant Plaza Civil Lines Church Road Agra – 282002 INDIA Tel; + 91 562 4050400 Unit I: B-5, UPSIDC Industrial Area, Sikandra, Agra Unit II: A-4/1, UPSIDC Industrial Area, Kotwan, KosiKalan, Distt. Mathura Unit III: A5 & C7, UPSIDC Industrial Area, Kotwan, KosiKalan, Distt. Mathura Unit IV: 110 km Milestone, Delhi Mathura National Highway, Chhata, Distt. Mathura Marketing Office:Tirubhawan Complex, Delhi Mathura National Highway, New Delhi Wholly Owned Subsidiary: Vacmet Europe Limited 1 Olympic Way, Wembley HA9 ONP, London U.K www.vpipl.co.in Vacmet India Limited 23