1 / 23

CCS900 for Asphalt Compactors

CCS900 for Asphalt Compactors. name company name. This presentation covers:. How Trimble CCS900 for Asphalt Compactors completes the Trimble offering for road building Current operation of asphalt compaction and contractor issues

cleave
Download Presentation

CCS900 for Asphalt Compactors

An Image/Link below is provided (as is) to download presentation Download Policy: Content on the Website is provided to you AS IS for your information and personal use and may not be sold / licensed / shared on other websites without getting consent from its author. Content is provided to you AS IS for your information and personal use only. Download presentation by click this link. While downloading, if for some reason you are not able to download a presentation, the publisher may have deleted the file from their server. During download, if you can't get a presentation, the file might be deleted by the publisher.

E N D

Presentation Transcript


  1. CCS900 for Asphalt Compactors name company name

  2. This presentation covers: • How Trimble CCS900 for Asphalt Compactors completes the Trimble offering for road building • Current operation of asphalt compaction and contractor issues • What is Trimble CCS900 for Asphalt Compactors and what does it solve for the contractor • Configuration options • Summary

  3. Trimble is the ONLY after market player which covers all phases of the asphalt construction site Measure Design Bulk Earthworks NEW Compact New roads From initial survey to finish surface Compact Pave Fine/Base Grading

  4. Trimble is the ONLY after market player which covers all phases of the asphalt construction site Design Measure Mill Resurfacing From initial survey to finish surface Compact Pave NEW

  5. Target Customer • General Contractors – medium to large sized companies • Paving Specialists doing production paving • Many are medium sized companies • Often as a sub for a general contractor • Rental houses • Most compactors are rented for the first few years

  6. Goals for Asphalt Compactors • Goal of asphalt contractors = achieve the target mat densityas efficiently as possible • What does that mean: • Minimize number of rollers by running most efficient rolling pattern • Minimize fuel usage • Avoid over-compaction • Avoid under-compaction • Avoid re-work

  7. Customer issues with asphalt compaction: Passcount Tracking • To reach desired compaction, the compactor operator needs to achieve a certain pass count target. • However: • With a requirement of up to 8 passes, the operator easily loses track and the job becomes guesswork • The contractor cannot monitor compaction performance and cannot verify accurate completion of the compaction job

  8. Customer issues with asphalt compaction: Passcount Tracking • Tracking the pass count without CCS900 shows the huge inconsistency in pass count • Result: • Inconsistent density • Under compaction • Over compaction • Penalties, missed bonuses, premature road failure and legal issues • Example: Pass Count Source: Twente University, 2008

  9. Customer issues with asphalt compaction: Asphalt Temperature • You can only compact asphalt within the 80-160 ºC (175-320F) surface temperature window • Below 80ºC*: material too hard to compact, possible to crush surface • Above: 160ºC*: material too soft and can be displaced • It’s an art for the operator to correctly judge the optimal time window for compaction Example limited time window (50mm thick, delivery temp, 135ºC) • *: Temperature values can differ dependent on mix type and equipment used

  10. Adding Science to the Art of Paving • Better Info to the Operator = Better Surface • The CCS900 system provides: • Pass count maps to avoid over/undercompaction • Real-time temperature maps for the operator to find the optimal window for compaction • Documentation of compaction effort across the entire project • Verifiable as-built information for sign-off and payment

  11. Pass Count Mapping • Takes the guesswork out of asphalt compaction • More consistent compaction effort to target pass count • Increased productivity to taking the most efficient rolling pattern

  12. Temperature Mapping • New Trimble IS310 Infrared Sensor • One front, one rear facing • Leading sensor active • Replaceable lens

  13. Temperature Mapping • New Trimble IS310 Infrared Sensor • Provide temperature maps for a user definable min and max value • User defined high/low temp warnings are displayed over the machine icon • Operator can watch pass counts and temp warnings on the same screen

  14. In-field reporting • Proofing mode and summary • On-machine validation of final compaction runs • Increases the quality of the final compacted material • In-field reporting • Get real-time summary of work completed • Print in-field with thermal printer for sign-off and approval

  15. Office Reporting: Trimble SiteVision® Office v7.41 and it’s Compaction Module • New SiteVision Office v7.41 release to support CCS900 v11.3 and v12.0 • SiteVision Office v7 features: • Data referenced to job site coordinates • Pass count, Compaction meter value • Detailed data views and analysis • Design and compaction data archival • Temperature mapping - release v7.42 with the Trimble IS310 launch

  16. As Built Mapping • Cut / Fill Coverage Mapping • QA / QC design grade specifications have been met, post-compaction • Catch errors prior to the start of paving the next layer • Productivity reporting • Includes: • System usage • Compaction terrain logging • Machine productivity statistics • Logged to a *.TAG file • Analyzed in Trimble SiteVision® Office 7

  17. Configuration: Base System • Pass Counts only • Economic solution that increases efficiency and layer quality • No designs or coordinate systems required CB450 MS972 (SBAS) CI310

  18. Configuration: Popular Upgrade Options MT900 SNR 3rd Party Printer • IS310 * 2 • Location RTK + SNM940 • CB460 • 3rd Party Printer • MT900 As-Built Mapping + MS972 Location RTK CB460 SNM940 CI310 IS310 IS310

  19. Configuration: All Options MS972 MS992 MT900 3rd Party Printer SNR SNM940 CB460 CB450 Add Machine Types AS450 or AS400 CI310 IS310 IS310 CM310

  20. Summary customer benefits • Increased rolling productivity, lower O&O cost • By choosing more efficient rolling patterns and reducing rework • Quality Control • Through in-field reporting and office synchronization • Improved layer quality • By taking the guess work out • Operator can verify if pass count targets has been achieved within the appropriate temperature window

  21. Unique benefits of Trimble CCS900 • Trimble Ready configuration • Upgradeable and Portable to any machine brand and type* • SITECH and Trimble expertise and support • Affordable • within customer’s reserve price for a more cost sensitive machine *: For other machine types an option key would need to be purchased

  22. Availability and Distribution • Trimble CCS900 for asphalt compactor • Release March 22, 2011 • Trimble IS310 Infrared Sensor and SiteVision Office v7.42 • Release June 2011 • Distribution • All SITECH and Trimble H&H dealers

  23. Thank you

More Related