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MES Sub-Committee Kickoff Meeting

MES Sub-Committee Kickoff Meeting. April 18, 2013. Michel Atwell Global Business Solution Owner. Arrow Electronics. What we do…. Full life cycle electronics from design, production, distribution and electronic asset disposal Assembly of connectors and custom computer solutions

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MES Sub-Committee Kickoff Meeting

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  1. MES Sub-CommitteeKickoff Meeting April 18, 2013

  2. Michel Atwell • Global Business Solution Owner Arrow Electronics What we do… • Full life cycle electronics from design, production, distribution and electronic asset disposal • Assembly of connectors and custom computer solutions • Number of Skus – 10s of thousands • Numbers of Orders completed daily – 300+ • Number of location using MES – 4 location globally / 6 inventory orgs • Number of employees using MES – 200-300 • How long using MES or expected implementation date? • First implementation September 2010, • Plan to add 2 more locations in 2013

  3. Arrow Electronics Our MES Implementation… • Customizations you have done to MES • Distributed implementation using interfaces to legacy ERP • Nothing that would be considered custom, preventing upgrade • Personalizations you have done to MES • Run to Move, Move to Run • Additional XML Reports from Job Actions • View Job by Operation • Screen personalization depending on role/responsibility • Do employees Shift and/or Clock in MES? • Clock In using Oracle Shift time is imported from Time & Attendance software • What extras are you using with MES? • Exception – update and resolve by operations and supervisors • Serialization / Quality Plans – trying to implement but having buggy issues

  4. Chris Steuer • Business System Analyst - Manufacturing Crane Aerospace & Electronics What we do… • Medical and Aerospace Manufacturing • Discrete Manufacturing • Item Master – 70K+ • Numbers of Work Orders completed daily--20 • MES is issued in two facilities • Number of employees using MES - 200 • 2 years in AZ & 1 year in WA • EBS, PeopleSoft, Agile, APS

  5. Crane Aerospace & Electronics Our MES Implementation… • Customizations you have done to MES • “Semi-express” move • Allows users to select group of serial numbers at an operation step, and preform the move and backflush of lot controlled point of use components • Struggling with proper genealogy • Personalizations you have done to MES • Minor UI enhancements • Do employees Shift and/or Clock in MES? Yes • What extras are you using with MES? • 3rd Party time keeping & Sun Rays • Serialization • Quality Plans

  6. Craig Knox • Global Shop Floor Sonoco Products Company What we do… • Industry: Multiple – Packaging, Consumer products • Have over 350 manufacturing locations, automation high to low, light industrial to heavy – all over the map • Number of SKUs: varies by locations • Numbers of Orders completed daily • Number of location using MES: Currently 20 sites • Number of employees using MES: over 300 • How long using MES or expected implementation date? First plant went live Nov 2011. • Other Oracle applications used: ASCP, PS, GOP,

  7. Sonoco Our MES Implementation… • Customizations you have done to MES • Added Assembly descriptions in various places • Setup group functionality • Label printing and LPN generation • Personalizations you have done to MES • Changing the name of express move to Report Production • Added Resource start date column • Changed the layout and viewing options to simplify • Added buttons for QA plans (traceablity and crew names) • Do employees Shift and/or Clock in MES? Clock in by a crew size for the badge number verses the specific crew badge number • What extras are you using with MES? • QA plans, Instructions – PWO, Express Move (& Complete)

  8. John Shimp Sun Hardware (Oracle) What we do… • Industry - Computer • Assemble, Test and Solution Integration • Number of SKUs – 10,000? (mix of ATO and PTO models) • Numbers of Orders completed daily – 2,500 WIP Jobs/Qtr increasing to ~20,000/Qtr • Number of location using MES - One • Number of employees using MES - ~300 • How long using MES or expected implementation date? - Jan 1st 2011 • Other Oracle applications used – ERP (ASCP, VCP, Inventory, MES, Purchasing, WIP)

  9. Sun Hardware (Oracle) Our MES Implementation… • Customizations you have done to MES • Serialization at POU, Top Level Assembly Qty vs WIP Job Qty, MES Express Transaction, • View Assembly S/N • Personalizations you have done to MES • P/N barcode report, Test Interface, Label and CIS Printing Programs, new discrete job pick list, Job Traveler • Category Set attributes for intelligent prompting (MAC Address, WWN, • Print Buttons, Combined menus • Expand Qty 10 everywhere • MES Exceptions, slot, Domain, • Completion validation • Do employees Shift and/or Clock in MES? - We want to • What extras are you using with MES? • Exception - Yes • Serialization - Yes • Quality Plans - No • etc…

  10. Cayce Jessup • IT Project Manager ViaSat What we do… • Industry • Digital communications products for commercial and government markets • Manufacturing Profile • Final assembly of subassemblies built by contract manufacturers • Number of SKUs • 15,000 as “Make Items”, 105,000 as “Buy Items” • Numbers of Orders completed daily • Carlsbad,10-20 • Number of location using MES • 0 currently, 1 in June 2014 • Number of employees using MES • 0 currently, 100 in June 2014 • How long using MES or expected implementation date? • POC: July, 2013 Prod: June, 2014 • Other Oracle applications used • Project manufacturing, Project contracts, WIP, Inventory, Order Management, Purchasing, Quality, MSCA, Depot Repair, Service, Human Resources, Advanced Benefits

  11. ViaSat Our MES Implementation… • Customizations you are planning to have in MES • None planned to date • Personalizations you are planning to have in MES • None planned to date • Are you planning on having employees Shift and/or Clock in MES? • Planned that employees will clock into MES • What extras are you (planning to) use with MES? • Serialization • Quality Plans • Exceptions

  12. Top MES Items

  13. Arrow Electronics Top 3 and only top 3 items you would like fixed or added to MES… • Easy way to request XLM jobs and see requests from MES • Ability to print job traveler with and without attachments • Display instructions only when operator is clocked in

  14. Crane Aerospace & Electronics Top 3 and only top 3 items you would like fixed or added to MES… • Oracle Enhanced Time keeping • Easier Navigation

  15. Sonoco Top 3 and only top 3 items you would like fixed or added to MES… • Over completion in the Express Move needs to be reviewed • Recording downtime – what is charged to the machine resource verses to the specific job • Way Oracle views Scrap as production qty against the order

  16. Sun Hardware Top 3 and only top 3 items you would like fixed or added to MES… • More flexibility on Supply Types (Do not allow Bulk and Op Pull parts to be issued) • Close ability to add parts to on WIP Job via MES or not (Or Option to add parts on WIP Job via MES or not) • Integrated failure process/loop (Ability to fail a component and integrated next steps (scrap, rework, use as is) • Post Pack Audit (PPA)

  17. ViaSat Top 3 and only top 3 items you would like fixed or added to MES… • Delay in assigning serial numbers until end of assembly in project manufacturing • Standard integration into OTL (Oracle Time and Labor)

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