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MODERN METHODS OF INSTALLATION AND DIAGNOSTIC TESTING OF DISTRIBUTION POWER CABLES Edward GULSKI , onsite.hv.solutions, Switzerland Frank DE VRIES , Alliander, The Netherlands Piotr CICHECKI ,, onsite.hv.solutions Benelux, The Netherlands Johan J. SMIT , TU Delft, The Netherlands. CONTENT.
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MODERN METHODS OF INSTALLATION AND DIAGNOSTIC TESTINGOF DISTRIBUTION POWER CABLESEdward GULSKI, onsite.hv.solutions, SwitzerlandFrank DE VRIES, Alliander, The Netherlands Piotr CICHECKI,, onsite.hv.solutions Benelux, The Netherlands Johan J. SMIT, TU Delft, The Netherlands
CONTENT • Introduction • Testing with DAC (OWTS) • Standards and knowledge rules for after installation tests • Standards and knowledge rules for diagnostic tests • Practical example • Conclusions • Future steps
INTRODUCTION • Biggest DSO in the Netherlands • Over 35000km MV cable circuits • MV levels: 6, 10, 20 and 50kV • 15 years experience in PD measurements on MV cables • 3 teams specialists • Over the last 10 years more than 3500 cables have been diagnosed with DAC
TEST PRINCIPLE OF DAC (OWTS) C cable L HV Source Solid state switch U & PD Computer wifi
PD MEASUREMENT WITH DAC (OWTS) Testvoltage PD activity
IMPORTANT PARAMETERS • PD inception voltage (PDiV) • PD extinction voltage (PDeV) • PD level @ Uo • PD level vs Testvoltage • Phase resolve pattern • PD location
Based on NEN3620 Voltage Withstand Test cablesheath 5kVDC-5 min Voltage Withstand Test main insulation 3xUo, 0,1Hz-15min or 50 cycles 3xUo DAC PD measurements 0,25-0,5-0,75.....2xUo Voltage withstand tests Simple rule accepted / rejected Destructive method Not monitored PD measurements Monitored test method Gives information about abnormalities Interpretation of results is complex STANDARDS FOR AFTER INSTALLATION TESTSON NEW CABLES Alliander: All new cablecircuits are tested according NEN3620 also PD measurement are performed on new cable circuits that include joints
Decision process for PD testing with DAC After laying testing of new Cable circuits: XLPE insulation PDiV < 1,7xUo PDiV > 1,7xUo Rejected Accepted
Decision process for PD testing with DAC After laying testing of new Cable circuits: Cable joints PDiV < 1,2xUo 1,2xUo < PDiV < 1,7xUo PDiV > 1,7xUo no PD intensity > 3 per cycle ? yes no PD magnitude > 100pC ? yes no Repetition of test possible? yes Test repetition Rejected Accepted
For XLPE cable circuits Voltage Withstand Test on cable sheath 5kVDC-5 min PD measurements up to 2xUo* For PILC circuits PD measurements up to 2xUo* TanD measurements up to 2xUo* Voltage withstand test with DC 2xUo√2* 5 minutes, VLF 2xUo* 5 minutes or DAC 2xUo* 50 cycles COMPANY STANDARDS FOR DIAGNOSTIC TESTSON AGED CABLES * Or lower testvoltage in case of safety aspects Alliander: Only suspicious cablecircuits are diagnosed. * Or lower testvoltage in case of safety aspects
Theoretical information Measurement data Predict Detect Evidence Test Failure information Laboratory tests DEVELOPMENT OF KNOWLEDGE RULES FOR DIAGNOSTIC TESTS -Physics of PD processes -Component properties (design and materials) -Operation parameters -Determination -Statistic boundaries Knowledge rules -Escalation (destructive tests) -Fundamental tests -Behaviour of different PD types -Statistics -Component investigations
PRACTICAL EXAMPLEPD activity in a joint Cable circuit in Alkmaar area: - 10kV PILC 3x95Cu and 3x150AL - 4 joints (different types of oil joints) 1100m Joint 1: 260m Joint 2: 310m Joint 3: 650m Joint 4: 700m Interruption caused by external damage. After repairing the failure the cable sometimes broke down at 1,5Uo during the DC voltage test. Localisation of breakdown was difficult. We applied PD measurement on the cable to detect the problem.
PRACTICAL EXAMPLEAdvise and taken action Failure information Measurement data Joint 1 type A: 24000pC Joint 2 type B: 6000pC Based on experiences joint 2 was replaced. However joint 1 had much higher max PD magnitude than joint 2 !!! After replacing joint 2 no problems occurred in the circuit.
CONCLUSIONS • Combining PD measurements with withstand tests give much more information about the quality of the components • After installation testing and diagnoses of new and old MV cable circuits by means of DAC gives reliable results • Knowledge rules are developed for the determination of the condition of new and old cables and accessories
FURTHER STEPS • Pilot project in 2011: implementation of DAC diagnoses on old 50kV XLPE cable circuits • 25 measurements • Development of knowledge rules • Condition evaluation and proposal for the future • Consider to implement DAC technology for after installation test procedure on 50kV cable circuits
THANK YOU FOR YOUR ATTENTION For more information: frank.de.vries@alliander.com