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EU EN R2.D - MAY 2013

EU EN R2.D - MAY 2013. Company Data. ESTABLISHED: 1985 HEAD OFFICE: Mumbai TURNOVER (FY 2012): 6 Million USD EMPLOYEES: 100 CERTIFICATIONS: ISO 9001 COMPETENCES: Mechanics Electronics Software Robotics Vision

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EU EN R2.D - MAY 2013

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  1. EU EN R2.D - MAY 2013

  2. Company Data

  3. ESTABLISHED: 1985 HEAD OFFICE: Mumbai TURNOVER (FY 2012): 6 Million USD EMPLOYEES: 100 CERTIFICATIONS: ISO 9001 COMPETENCES: Mechanics Electronics Software Robotics Vision Special purpose machines Facts & Figures 1988 Additional works in Nasik set-up 1998 First Export (U.S.A.) 2004 S.O.P. Assembly Automation 2012 EU-based cooperation establishment 1985 1990 1995 2000 2005 2010 2015 1985 Company founding In Mumbai 1994 S.O.P. Light Curtains 2000 S.O.P. Cam Index Table 2008 ISO9001 QMS Certification

  4. Ludhiana Delhi Ahmedabad Jamshedpur Kolkata Nagpur Nashik Aurangabad Mumbai Pune Hyderabad Košice SLOVAKIA Bangaluru Chennai Kochi Turin ITALY Head Quarters Mumbai NASHIK MUMBAI (NEW) Works Mumbai (400 sqm) Nashik (4650 sqm) Mumbai (2800 sqm - opens 2Q 2013) Offices Delhi (2 sales, 2 service, 1 controls) Pune (2 sales, 1 service) Bangaluru (1 sales, 1 service) Chennai (1 sales, 1 service, 1 controls) Locations Representatives / Dealers Ahmedabad Indore Hyderabad Jamshedpur Kolkata Nagpur Aurangabad Ludhiana Kochi GLOBAL SERVICE POINTS Sacel Srl (EU Joint Venture) Turin (Italy) 2 Plants Košice (Slovakia) 1 Plant MEXICO Saltillo, Coahuila china Hangzhou canada london, on poland Bielsko-biala

  5. DIRECT (74) PROJECT MANAGEMENT: 8 MECHANICAL DESIGN: 12 ELECTRIC / PNEUMATIC DESIGN: 4 PC /SPS SOFTWARE: 7 MECHANICAL ASSEMBLY:18 MACHINING:10 (+12*) ELECTRICAL ASSEMBLY / WIRING:5 DOCUMENTATION:3 QUALITY ASSURANCE: 3 CUSTOMER SERVICE & CARE:4 INDIRECT (24) DESIGN DEPT. (*) ADDITIONAL 12 PEOPLE IN SEPARATE GROUP’S COMPANY QUALITY CONTROL DEPT. Human Resources TOOL MACHINING SHOP FINAL ASSEMBLY AREA

  6. STANDARD PRODUCTS (MANUFACTURED) ORBITAL RIVETING HEADS / STATIONS HYDRO-PNEUMATIC / HYDRAULIC PRESSES Product Portfolio CLINCHING HEADS / STATIONS SAFETY LIGHT CURTAINS SCREWING STATIONS GLOBOIDAL CAM INDEX DRIVES

  7. INTERNATIONAL PARTNERS ASSEMBLY AND TESTING EQUIPMENTS METAL PUNCHING DIES METAL /PLASTIC DIRECT MATERIALS PRODUCTION HELIUM LEAK TESTING EQUIPMENT ROBOTIC CELLS Know-How ROBOTIC CELLS HANDLING SYSTEMS SMART VISION APPLICATIONS

  8. REFERENCE CUSTOMERS Market

  9. Assembly & Test Equipment

  10. CUSTOM EQUIPMENT FOR FACTORY AUTOMATION BENCHES ROTARY INDEXING TABLES Product Portfolio AUTOMATIC MODULES ROBOTIC CELLS

  11. COMPETENCIES ASSEMBLY ROBOTICS KAN-BAN / PALLETIZERS LASER MATERIAL PROCESSING ORBITAL RIVETING CLINCHING RESIN DISPENSING PLASTIC WELDING CONTROLLED SCREWING HYDRAULIC CALIBRATION & TEST LEAK TEST (AIR & HELIUM) ELECTRIC CALIBRATION AND TEST CAMERA SYSTEMS INDUSTRIAL CUSTOMIZED SW PRODUCT CO-DESIGN LEAN MANUFACTURING Product Portfolio

  12. CUSTOMER: Aditya Auto Pvt. Ltd. - Ford (Bangalore) APPLICATION: Riveting & Greasing Machine for car latch Basic Operation: Riveting, Greasing, Assembly Inspection. Machine features Rotary Indexer Riveting machine Model 012 Metered quantity Greasing Component presence checking Arrangement for component assembly & Inspection PLC & Pneumatic Controls Reject component bin arrangement Table structure with anti -vibration pads. Application Examples

  13. CUSTOMER: Magneti Marelli Shock Absorber Pvt. Ltd. (Pune) APPLICATION: Piston Valve + Rod / Foot Valve Assembly Piston Valve + Rod Assembly Rotary Indexer Auto sequence for loading of component. Bowl feeder for positioning component 08 variants of the Piston rod Loctite Dispensing A-Class Screwing Application Examples Foot Valve Assembly Rotary Indexer Auto sequence for loading of component. Bowl feeder for positioning component 08 variants of the Valve Coining with Force/Stroke measurement and monitoring

  14. CUSTOMER: Epcos India Ltd. (Nashik) APPLICATION: Semiautomatic Capacitor Can Assembly Machine Basic Operation: Grooving on Aluminium can 0.5mm thick and diameter 25mm to 70mm. Pressing the same groove to form a thin step inside the Aluminium can. Machine features Auto Feeding & Loading of the Can Component presence checking Element Pressing Grooving and pressing Auto Unloading by Pick & Place Jacking arrangement to accommodate length variety. Application Examples

  15. CUSTOMER: Asmo (Japan) APPLICATION: Wiper Motor Rotor Assembly Shaft Press fitting Hydraulic 10T press Manual Indexing mechanism Poka Yoke PLC & HMI Application Examples Commutator Press fitting Pneumatic press Auto Sliding mechanism Poka Yoke PLC & HMI

  16. CUSTOMER: LYTE Industries LTD (Swansea, UK) APPLICATION: Ladder Riveting SPM Six point riveting at a time Transfer mechanism. Auto Lubrication before riveting to improve finish. 17 variants of the Ladder Roller Conveyors for inputs and Output material handling (2013 NEW EQUIPMENT WILL INCLUDE ROBOTIZED MIG-WELDING CELL) Application Examples

  17. CUSTOMER: Nuclear Fuel Complex (Hyderabad) APPLICATION: Automated Density Measuring System INPUT TRAY 3- GRIPPERS PICK AND PLACE Application Examples IN-WATER WEIGHTING IN-AIR WEIGHTING OUTPUT TRAY

  18. CUSTOMER: Cogeme Precision Parts India Pvt. Ltd. (Pune) APPLICATION: Variable Geometry Turbocharger Assembly HYDROPNEUM. PRESS (4 TONs) X-Y AXIS CNC TABLE 005 ORBITAL RIVETING HEAD NOZZLE PIPE RIVETING FIXTURE PIN & ROLLER PIN SENSING UNIT Application Examples NOZZLE RING RIVETING FIXTURE PROCESS CONTROL LOAD CELL FIXTURE LOCKING UNIT PUNCH HOLDER ASSLY FIXTURE DE-CLAMPING UNIT PIN & ROLLER PIN PRESSING FIXTURE

  19. CUSTOMER: Savera Furniture – IKEA (Aurangabad) APPLICATION: Chair Frame Welding with ABB 6 axis Robot Application Examples

  20. European Presence

  21. PRODUCTION (ITALY) TOOL-MAKER (ITALY) PRODUCTION (SLOVAKIA) SACEL SRL ESTABLISHED: 1975 HEAD OFFICE: San Giorgio Canavese (TO) - ITALY TURNOVER: 18,5 Million Euro EMPLOYEES: 140 METAL STAMPED PARTS OVERMOLDED , ASSEMBLED, WELDED PARTS Sacel - EU Partner PLASTIC INJECTED PARTS FACTORY AUTOMATION, DIES DESIGN AND MANUFACTURING MARKETS QUALITY CERTIFICATIONS ISO 9001 ISO/TS 16949 ISO 14001

  22. SACEL SRL OZEGNA (TO) 1800SQM – 30 EMPLOYEES HEAD-QUARTERS, SALES, ACCOUNTING, R&D , TOOL SHOP, AUTOMATION SAN GIORGIO (TO) 4500SQM – 60 EMPLOYEES METAL STAMPING , PLASTIC INJECTION , LASER WELDING, ASSEMBLY, LOGISTIC, QUALITY, MFG. ENG. Sacel - EU Partner Košice 3000SQM – 35 EMPLOYEES METAL STAMPING , PLASTIC INJECTION , OVER-MOLDING, ASSEMBLY, LOGISTIC, QUALITY, TOOL-MAINTEINANCE, INDUSTRIALIZATION

  23. SACEL SRL SINCE 2005 SACEL STARTED TO PRODUCE ASSEMBLY & TEST EQUIPMENT FOR ITS INTERNAL USE. ALONG LAST YEARS HAS BEEN DEVELOPING SEVERAL LINES (WITH SINGLE MARKET VALUE UP TO 500.000€) . FURTHERMORE, TWO STANDARD SYSTEMS ARE IN A DEVELOPMENT STAGE: Brushless-fan Baseplate (Automotive) Pacemaker (Medical) Lamp Connector (Automotive) ROTO-TRANSFER (Automation on Tools) Advantages: Short set-up time Use std. press for progressive dies Totally integrated in the tool Sacel - EU Partner Patent Pending AUT.E.L. (Automation End of Line) Operations attended: 1) Picking parts from high-speed process (i.e. stamping press) 2) Moving the parts to one or more checking stations (camera or other test) 3) Moving the parts to the final packing Productivity: 360-1800 pcs/hr. Project financed by MANUNET (EC Research project)

  24. PARTNERSHIP BENEFITS AND ROLES • ORBITAL SYSTEMS • TO EXPAND ITS BUSINESS VOLUME IN AUTOMATION BUSINESS WITHIN EUROPEAN MARKET. • TO GROW UP ITS POSITION OF AUTOMATION QUALIFIED SUPPLIER IN INDIAN MARKET, THANKS TO TECHNOLOGICAL IMPROVEMENT OBTAINED WORKING WITHIN EUROPEAN CUSTOMERS AND ITALIAN QUALIFIED TEAM. • EQUIPMENT DESIGN, CONSTRUCTION AND SET-UP. • SUPPORT IN EUROPE (IF REQUIRED). • SACEL • TO EXPAND ITS BUSINESS VOLUME BY APPROACHING AUTOMATION BUSINESS TO OTHER COMPANIES. • TO CREATE NEW LINKS AND BUSINESS POTENTIAL OPPORTUNITIES WITH CUSTOMERS APPROACHED THROUGH THE NEW VENTURE FOR ITS TRADITIONAL BUSINESS UNIT. • SALES AND PROJECT MANAGEMENT. • EQUIPMENT COMPLETION (IF REQUIRED). • DELIVERY, COMMISSIONING, FINAL ACCEPTANCE, AFTER-SALES IN EUROPE. ROLES BENEFITS Sacel - EU Partner

  25. ORBITAL SYSTEMS (BOMBAY) PVT. LTD. Headquarters : F-129, 109, Ansa Ind. Est. Saki Vihar Road, Mumbai - 400072 INDIA Tel : +91-22-28473312 Fax : +91-22-28476675 www.orbitalsystems.net sales@orbitalsystems.net D&B D-U-N-S® N. 91-583-4683 Nashik Works: F-19, Street No 18, MIDC, Satpur Nasik – 422007 INDIA Tel : +91-0253-6695800 Fax : +91-0253-6695858 SACEL S.R.L. Headquarters: Località Risera 10080 Ozegna(TO) ITALY Tel : +39-0124-424077 Fax : +39-0124-27794 www.sacelgroup.com customer-service@sacel.it D&B D-U-N-S® N. 33-886-1797 San Giorgio C.se Works: Str. del Paschetto S/N 10090 San Giorgio C.se (TO) ITALY Tel : +39-0124-452991 Fax : +39-0124-4529920 SacelEst s.r.o. Juzna Trieda 125 04001 Košice SLOVAKIA Tel : +421-557995542 Fax : +421-918629124 Contacts

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