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Manufacturing Solutions- Spinning

TexManage. Manufacturing Solutions- Spinning. TexManage. Spinning. Covers all operations of Ring Spinning, Open-End and Knitting. TexManage. Modules. Manufacturing Solutions. Production Planning. Production Management. Product Costing. Manufacturing Modules. Quality Management.

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Manufacturing Solutions- Spinning

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  1. TexManage Manufacturing Solutions- Spinning

  2. TexManage Spinning Covers all operations of Ring Spinning, Open-End and Knitting TexManage

  3. Modules Manufacturing Solutions Production Planning Production Management Product Costing Manufacturing Modules Quality Management Maintenance Management Raw material Management TexManage

  4. Production Planning • Planning Characteristics • Planning based on • Product Characteristics • Process Route • Raw material • InteractiveSpin Plan :selection of right product mix • Rules based allocation for each product (Ratio, fixed machinery, priority based machinery allocation) • Forward and Backward Planning; Planning adjusted to maintenance calendar • Output: Man power required, machinery required and material required • Product Data Base: Product wise, machine wise process details like speed, settings, etc. • Vendor Planning • Integration with Production and Sales Sales Orders Sales Plan Manufacturing Plan Spin Plan Production Program Plan Status TexManage

  5. Product Costing • Target Costing • Target Costing for a Sales plan / Forecast • Detailed basis of costing for Revenue and Expense cost elements • Integration with Planning • “What if Analysis” for Profit optimisation • Quick cost work out for Sale enquiry • Output: Profit per kg; Profit per m; profit per machine day • Actual Costing • Period Specific Actual cost calculation • Comparison of Actual Costing Vs Target Costing • Identification of weak cost elements • Daily Profit/ Loss statement Target Costing Actual Costing Target Vs Actual Department wise Contribution Daily Profit & Loss TexManage

  6. Production Management • Production Functions of • Spinning Preparatory • Spinning (OE & Ring Spinning) • Post Spinning including Yarn Dyeing • Lot/ sub lot concept to track from packed material to raw material for quality analysis including customer complaints • Production Booking of all processes through any input, Kg., hank meters, run hours, etc. • Yarn Realisation and In- Process stock • Operator performance Analysis • Waste Inventory and Analysis • Provision to Link to Automatic data collection systems • Productivity Analysis • Accessories planning for a count change Planning Production Program Produce Material, Men, Machinery, Waste Lot Status TexManage

  7. Raw Material Management Floating of enquiries based on requirement and receiving offers Sample Testing: Testing of material and passing based on standards (sample plan included) Purchase Orders: Raising PO / advice including delivery schedule and quantity Lot Testing: Bulk testing of material and passing based on sample/ standard results (sample plan included) Lot Approval: Based on Quality, acceptance of lots to a mix including reallocation to other mixes than intended Integration with Finance on payment advice and also premium / discount based on quality Mix Issue: Interface with Manufacturing for request and issue of RM including waste addition Inventory Status: Fibre, variety, station, crop year, supplier, station, quality wise, contamination Samples Bulk Inspection & Passing Stock Issue TexManage

  8. Quality Management Scheduling for Quality Control Activities and tracking Maintenance of In- Process study results, process control results (spinning: wrapping) Maintenance of Laboratory experiments and results Statistical Analysis: To conclude process deviations and for interpretation of test results Customer Interface: Requirements & Complaints handling Quality tracking: Lot history Process parameters Data base & Utilisation of manpower & machinery Analysis Tool: Trends and graphs Provision to Link to Automatic data collection system Schedule Lab/ Process/ Wrapping/ Final Analysis Q Action Improve TexManage

  9. Maintenance Management • Budgetary and Tracking of various maintenance activities • Scheduling and monitoring • Preventive • Routine • Contractual • Work Flow based operations • Maintenance based on pre - defined quality ,production parameters and flow meter inputs • Break Down: Reporting, Responsive and Analysis • Machine Bio-Data • Supportive Check list for carrying out all maintenance activities • Consumption Analysis: Machine wise, Yearly per spindle • Utilities- Performance & Schedules Budget Schedule Activity Breakdowns Utilities TexManage

  10. Thank you 40, Thasami Park, Singanallur, Coimbatore -641 005 Ph: +91 422 3233345   Fax: +91 422 4348479 Email: info@indotexnology.com, Thirupathi@indotexnology.com Also: texmanage@indotexnology.com

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