1 / 11

Manufacturing Solutions- Fabric Processing

TexManage. Manufacturing Solutions- Fabric Processing. Fabric Processing Solutions. Solution Arrangement. Despatch. Planning. Production. Barcode Application. Data Collection. Modules. Manufacturing Solutions- Fabric Processing. Production Planning. Grey Ware House.

sosborne
Download Presentation

Manufacturing Solutions- Fabric Processing

An Image/Link below is provided (as is) to download presentation Download Policy: Content on the Website is provided to you AS IS for your information and personal use and may not be sold / licensed / shared on other websites without getting consent from its author. Content is provided to you AS IS for your information and personal use only. Download presentation by click this link. While downloading, if for some reason you are not able to download a presentation, the publisher may have deleted the file from their server. During download, if you can't get a presentation, the file might be deleted by the publisher.

E N D

Presentation Transcript

  1. TexManage Manufacturing Solutions- Fabric Processing

  2. Fabric Processing Solutions Solution Arrangement Despatch Planning Production Barcode Application Data Collection

  3. Modules Manufacturing Solutions- Fabric Processing Production Planning Grey Ware House Production Management Manufacturing Modules Finished Ware House Quality Management Maintenance Management TexManage

  4. Production Planning Fabric Processing • Planning Characteristics • Planning based on • Product Characteristics • Process Route • Raw material (Grey Fabric) • InteractiveProcess Plan :selection of right product mix • Rules based allocation for each product (fixed machinery, priority based machinery allocation) • Forward and Backward Planning; Planning adjusted to maintenance calendar • Output: Man power required, machinery required and material required • Product Data Base: Product wise, machine wise process details like speed, settings, batch time, etc. • Vendor Planning • Integration with Production and Sales Sales Orders Sales Plan Manufacturing Plan Process Plan Production Program Plan Status TexManage

  5. Production Management Fabric Processing • Production Functions of • Processing Preparatory • Dyeing, Printing • Finishing • Lot/ sub lot concept to track from packed material to grey fabric for quality analysis including customer complaints • Production Booking of all processes through any input, Kg., meters, run hours, etc. • Fabric Realisation and In- Process stock & Non-moving • Operator performance Analysis • Waste Inventory and Analysis • Provision to Link to Auto data collection systems • Dyes & Chemicals planning for a sort change Planning Production Program Produce Material, Men, Machinery, Waste Lot Status

  6. Production Management Fabric Processing Plan (Sort/Lots) Produce (Collect Data) Stock (Inventory) Despatch Consumptions Dyes & Chemicals Process Parameters Grey Ware House Non Conformance Finished WareHouse

  7. Product Costing • Target Costing • Target Costing for a Sales plan / Forecast • Detailed basis of costing for Revenue and Expense cost elements • Integration with Planning • “What if Analysis” for Profit optimisation • Quick cost work out for Sale enquiry • Output: Profit per kg; Profit per m; profit per machine day • Actual Costing • Period Specific Actual cost calculation • Comparison of Actual Costing Vs Target Costing • Identification of weak cost elements • Daily Profit/ Loss statement Target Costing Actual Costing Target Vs Actual Department wise Contribution Daily Profit & Loss TexManage

  8. Product Costing Target & Actual All approved plans is put through Target Costing estimation to see the profitability of the count pattern decided. Use the function also when you receive an enquiry and also for forecast Estimation of Actual Cost Department wise Contribution Target Cost estimation Custom designed Cost Methodology Dynamically captures and provides Actual Costing TexManage

  9. Quality Management Scheduling for Quality Control Activities and tracking Maintenance of In- Process study results, process control results Maintenance of Laboratory experiments and results Statistical Analysis: To conclude process deviations and for interpretation of test results Customer Interface: Requirements & Complaints handling Quality tracking: Lot history Process parameters Data base & Utilisation of manpower & machinery Analysis Tool: Trends and graphs Provision to Link to Automatic data collection system Schedule Lab/ Process/ Final Analysis Q Action Improve TexManage

  10. Maintenance Management • Budgetary and Tracking of various maintenance activities • Scheduling and monitoring • Preventive • Routine • Contractual • Work Flow based operations • Maintenance based on pre - defined quality ,production parameters and flow meter inputs • Break Down: Reporting, Responsive and Analysis • Machine Bio-Data • Supportive Check list for carrying out all maintenance activities • Consumption Analysis: Machine wise, Yearly per metre • Utilities- Performance & Schedules Budget Schedule Activity Breakdowns Utilities TexManage

  11. Thank you 40, Thasami Park, Singanallur, Coimbatore -641 005 Ph: +91 422 3233345   Fax: +91 422 4348479 Email: info@indotexnology.com, Thirupathi@indotexnology.com Also: texmanage@indotexnology.com

More Related