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MODERN SOLUTIONS FOR COMPUTER CLIMATE CONTROL IN MUSHROOMS CULTIVATION

MODERN SOLUTIONS FOR COMPUTER CLIMATE CONTROL IN MUSHROOMS CULTIVATION. LAB-EL AUTOMATYKA Herbaciana 9, 05-816 Reguly, POLAND http://www.label.pl/ http://www.meteo.com.pl/ http://climateloggers.com/ http://climatelogger.ru info@label.pl

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MODERN SOLUTIONS FOR COMPUTER CLIMATE CONTROL IN MUSHROOMS CULTIVATION

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  1. MODERN SOLUTIONS FOR COMPUTER CLIMATE CONTROL IN MUSHROOMS CULTIVATION LAB-EL AUTOMATYKA Herbaciana 9, 05-816 Reguly, POLAND http://www.label.pl/ http://www.meteo.com.pl/ http://climateloggers.com/ http://climatelogger.ru info@label.pl Ph. +48 22 753 61 30, Fax + 48 22 753 61 35

  2. Poland is the largest producer of mushrooms in the European Union –80% farms works with LAB-EL controllers 75% of Polish production is exported, 90% of which is exported to EU markets http://climatelogger.ru

  3. Very large champignon-growing farms, on average 11,000 m2 with their total production at approx. 44 thousand tons and market share at 19%. • Large champignon-growing farms, on average 5,150 m2 with their total production at approx. 101 thousand tons and market share at 33%. • Medium-sized champignon-growing farms, on average 2,400 m2 with their total production at approx. 43 thousand tons and market share at 14%. • Small-sized champignon-growing farms, on average 600 m2 with their total production at approx. 140 thousand tons and market share at 34%. Champignon producers in Poland can be divided into 4 basic groups: http://climatelogger.ru

  4. Construction of the microclimate LAB-EL controllers for the mushroom farm - 22 years of experienceVersions: 1996 – 2008 2008 – 2018 2019 - ? 1800 sold 800 sold ? http://climatelogger.ru

  5. Measurement of overpressure in the hall. • The measurement of external temperature and air humidity is used by controllers for natural cooling and drying as soon as external conditions permit. • The measurement of atmospheric pressure, solar radiation intensity, wind direction and speed allows to prevent unforeseen disturbances in the production process. • Temperature in the boiler, chiller, cold room and more in the plant. • Recording of photos from cameras in hals every 4 hours An additional and new measurement in the plant in LAB-EL system http://climatelogger.ru

  6. More heat exchangers in the air condition unit allow to save expensive energy. • Measurement and regulation of overpressure in the hall - important for maintaining the quality of the fungus. • Atmospheric pressure measurement - important for understanding the fungus changes. • Recording of photos from cameras in halls every 4 hours - gives a record of mushroom growth, allows you to choose the right time for harvesting without constantly visiting the halls. • IoT technology - the ability to manage plant at a distance, the use of external consultants technologists. Unlimited volume database for all plants: microclimate measurements (temperature, humidity, pressures and other) with a database of comments recorded by technologists from crops, problems, diseases and cultivation results. • An extended data set allows to develop an automated crop control algorithms by examining the correlation between the causes and effects of cultivation. • Fast software adaptation service for different plant needs for different customers. • Program translationfor another languages: English, Russian, Chinese and more… Advantages of the LAB-EL system http://climatelogger.ru

  7. LAB-EL LBX - program for full control of the mushroom farm and more… http://climatelogger.ru

  8. SCADA LBX- program for full control of the mushroom farm and more An example of a collective screen for all regulators in one of the mushroom farm for a period of one day. http://climatelogger.ru

  9. SCADA LBX- program for full control of the mushroom farm and more Sample graphs of temperature and relative humidity measurementsin one of the mushroom farm for the period of one day. http://climatelogger.ru

  10. SCADA LBX- program for full control of the mushroom farm and more Sample charts of output control signals in one of the mushroom farm for the period of one day. http://climatelogger.ru

  11. Implementation of the LB-762 controllers at the largest mushroom producers in Poland One of the longest 250-meter building with many halls for the production of mushrooms in Poland http://climatelogger.ru

  12. Implementation of the LB-762 controllers at the largest mushroom producers in Poland 250-meter corridor in a building with many halls for the production of mushrooms in Poland http://climatelogger.ru

  13. Implementation of the LB-762 controllers at the largest mushroom producers in Poland http://climatelogger.ru

  14. Implementation of the LB-762 controllers at the largest mushroom producers in Poland http://climatelogger.ru

  15. Implementation of the LB-762 controllers at the largest mushroom producers in Poland http://climatelogger.ru

  16. Implementation of the LB-762 controllers at the largest mushroom producers in Poland CO2 control unit http://climatelogger.ru

  17. Implementation of the LB-762 controllers at the largest mushroom producers in Poland The main command post. http://climatelogger.ru

  18. Implementation of the LB-762 controllers at the largest mushroom producers in Poland http://climatelogger.ru

  19. Implementation of the LB-762 controllers at the largest mushroom producers in Poland http://climatelogger.ru

  20. Implementation of the LB-762 controllers at the largest mushroom producers in Poland Attic of the building with a set of air-conditioning units http://climatelogger.ru

  21. Implementation of the LB-762 controllers at the largest mushroom producers in Poland Attic of the building with a set of air-conditioning units http://climatelogger.ru

  22. Implementation of the LB-762 controllers at the largest mushroom producers in Poland Attic of the building with a set of air-conditioning units http://climatelogger.ru

  23. Implementation of the LB-762 controllers at the largest mushroom producers in Poland Stand for chillers and heat pumps http://climatelogger.ru

  24. Implementation of the LB-762 controllers at the largest mushroom producers in Poland http://climatelogger.ru

  25. Implementation of the LB-762 controllers at the largest mushroom producers in Poland New investments are underway. http://climatelogger.ru

  26. T1…T6 — measuring probes of the substrate temperature; TD — measuring probe of the temperature before the CW pre-cooler; TW — measuring probe of the temperature after the CW pre-cooler; TH — measuring probe of the temperature after the CH main cooler; TN — measuring probe of the temperature after the NA heater; TG — measuring probe of the temperature after the NW pre-heater; P1, P2 — wet-and-dry bulb thermometer; 1…10 — control outputs from the LB-762 regulator (output functions: 1 — air; 2 — heating; 3 — cooling; 4 — humidification; 5 — ventilation; 6 — pre-cooling “2”; 7 — pre-heater; 8 — CO2 measurement; 10 — vapour); PU — growings; CO — air consumption ducts for the system of CO2 concentration measurement; ZP — air consumption valve; PP — air choke valve; PC — circulating air; PS — fresh air; CP — fresh air inlet; KM — mixing chamber; CW — pre-cooler; CH — main or Freon cooler; WW — cold water for pre-cooling (e.g. from a well); WL — main cold water (chiller) or Freon; ZW — water valve; SP — proportionally acting servo; WW — water partial condensers; SO — condensation siphon drain of the OW condensed water outlet; WG — hot water; PA — vapour; NA — main heater; NW — pre-heater; WN — fan; FA — inverter for controlling revolutions of SW fan motor; DW — inlet of humidifying water; RW — water atomizers; RN — blowing-in sleeve; DN — blowing-in nozzles; ZZ — return valve of WP air blown out of the cellar. More details: Measuring probes and executive devices for full air-conditioning http://climatelogger.ru

  27. More details - LB-762 controller's inputs and outputs with an additional IO extension module http://climatelogger.ru

  28. Control according to current relative humidity: the most common way of regulation. • Control by water content - absolute humidity. Control according to predicted relative humidity, allows to reduce loss of energy. 3. Control by water deficit - expressed in g / kg (grams of water per kilogram of dry air) - how much moisture (absolute humidity) is lacking to fully saturate the water vapor (i.e. to a relative humidity of 100%). 4. Control by evaporation mushrooms evaporate a constant amount of water expressed in g/h (in grams per hour). More details - Controlling humidity in several ways in LB-762 http://climatelogger.ru

  29. the first stage of adjustment - parameters of the hall: based on the temperature currently measured on the hall and the set temperature, the controller calculates the temperature set at the outlet of the air-conditioning tunnel, which temperature is then used as the set point for the second stage of regulation, • second stage of regulation - air conditioning parameters: based on the set temperature from the first stage and temperature measurement in the air-conditioning tunnel, the controller determines the control of the executive devices: heating and cooling. More details - Stable air temperature the key to stable measurement of relative humidity and stable cultivation Two-stage temperature control is a more advanced control method that can give better results. In this process, we have two related adjustment mechanisms, built into the regulator http://climatelogger.ru

  30. Спасибо за вниманиеThank you for your attention !Dziękuję za uwagę ! LAB-EL AUTOMATYKA Herbaciana 9, 05-816 Reguly, POLAND http://www.label.pl/ http://www.meteo.com.pl/ http://climateloggers.com/ http://climatelogger.ru info@label.pl Ph. +48 22 753 61 30, Fax + 48 22 753 61 35

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