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Microprop DC2 - Education

Microprop DC2 - Education. Microprop AB. Agenda 140312. 9.00-10.00 Presentation Microprop DC2 10.15 -12.00 Assembly and calibration 12-13 Lunch 13.00 -16.00 Fault finding 16.00 -17.00 Conclusion and CE- marking. Presentation.

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Microprop DC2 - Education

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  1. Microprop DC2 - Education Microprop AB

  2. Agenda 140312 9.00-10.00 Presentation Microprop DC2 10.15 -12.00 Assembly and calibration 12-13 Lunch 13.00 -16.00 Faultfinding 16.00 -17.00 Conclusion and CE-marking

  3. Presentation Basic functionsof a tiltrotator and assembling SS10. Principle functionof the system Microconf DC2 Machinesafety Equipment options Calibrationof the system Remote support CE-documentation

  4. - Servo assisted line (hammerline) (i.e. not an mechanicallink) - Thatline must work at the diggingmovement. MicroProp DC2 – Prerequisites SS10

  5. The pressureshould be about 225 bar The flowshould be about: MicroProp DC2 – HydrauliCPrerequsites

  6. Tiltrotator SS10

  7. Benefits of SS10 vs SS9 Simultaneous operation oftilt, rotation and extra. Smoother operation with SS10 Works on oldermachines SS10 or SS9

  8. MicroProp DC2 – What is it? Powerful and simple. Tiltrotator control Trackcontrol Wheel steering Extra hydraulicfunctions Remote support via Microconf and smart phone(Android) Useof smart phone as display. Machineadaptations Conformsto the machinedirective

  9. MicroProp DC2 – The system

  10. MicroProp DC2 – Cabinmodule Analog inputs 6 rollers Digital inputs 6 switches for joysticks Outputs 6 analog outputs 2 extra onoff for versatliefunctions.

  11. MicroProp DC2 – TILTROTatormodule In cables: 4 double analog outputs (A/B) 1 digital output for quickhitch

  12. Machinesafety

  13. Machinesafety– The system fullfils EN 13849-1 A single fault must never cause a dangerous situation. When controllers are released the machine must stop. This means: A ON/OFF function that is control with a switch requires switching function of the switch (Note: shift function may be used without the double signals.)

  14. Machine safety – monitoring of digital functions 24V DI

  15. 24V DI Machinesafety – monitoringof digital functions

  16. 24V DI DI Machinesafety – monitoringof digital functions

  17. Machinesafety– The system fullfils EN 13849-1 A single fault must never cause a dangerous situation. When controllers are released the machine must stop. This means: A ON/OFF function that is control with a switch requires switching function of the switch (Note: shift function may be used without the double signals.) A analog function requires crossed signals

  18. Machinesafety – monitoringof analog functions 5V GND AI1

  19. Machinesafety – monitoringof analog functions 5V GND AI1 AI2

  20. Machinesafety– The system fullfils EN 13849-1 A single fault must never cause a dangerous situation. When controllers are released the machine must stop. This means: A ON/OFF function that is control with a switch requires switching function of the switch (Note: shift function may be used without the double signals.) A analog function requires crossed signals A hydraulic function that may be a risks for the surroundings requires two separate controls of which at least one must be monitored.

  21. Control system CVP CV Machinesafety – monitoringofhydraulics

  22. hydraulics Trackcontrol Singlefeeder Safety block Double feeder

  23. Machinesafety– Monitoringhydraulics Singlefeeder

  24. Machinesafety– Monitoring PWM signals Hyttmodul ECU Processor

  25. Machinesafety– Monitoring PWM signals Hyttmodul ECU Processor

  26. Machinesafety– Monitoring PWM signals Hyttmodul ECU Processor

  27. MicroProp DC2 – Equipment options The system has 6 analog outputs from the cabinmodule. Singlefeeder Double feeder PWM signal feeder Trackcontrol Wheel steering Otherhydrauliccontrols

  28. MicroProp DC2 – Singlefeeder or double feeder Double feeder is used to be able to use the auxiliary outputs of the machine two-ways. If the machine auxiliary outputs are connected to tank (one-way) this needs to be changed to two-way function.

  29. MicroProp DC2 – Singlefeeder or double feeder

  30. MicroProp DC2 – Singlefeeder or double feeder Double feeder is used to be able to use the auxiliary outputs of the machine two-ways. If the machine auxiliary outputs are connected to tank (one-way) this needs to be changed to two-way function. Single feeder should be used when: the tiltrotator is directly mounted. there is a quick hitch on the machine and the driver accepts using a pedal for auxiliary outputs. Double feeder should be used if: There is a quick hitch and the driver wants to use a roller for auxiliary outputs. There is a quick hitch and the original aux control was with rollers in the original joysticks. The tiltrotator is directly mounted but the driver wants to remove the tiltrotator some times and the original aux control was with rollers in the original joysticks.

  31. MicroProp DC2 – Joystick emulation Can be used when the machine is equipped with machine original proportional controlled hydraulics. No hydraulic assembly (under certain prerequisites.) Is connected directly to the machine joystick inputs. The system can “control” one or two original rollers. Simpler and cheaper installation and any tooling program in the machine is still intact.

  32. MicroProp DC2 – Joystick emulation Digital (Cat) Analog (Doosan, komatsu…)

  33. Microprop DC2 – Joysticks

  34. MicroProp MIG1 Equippablewith 2 rollers

  35. MicroProp MIG2 Equippablewith 3 rollers and 7 switches (FNR as an option) Flexible and ergonomical hand support. Patented.

  36. MicroProp MIG2

  37. Fits all sizesof hands Integrated in handle MicroProp MIG2 – Hand support

  38. Calibration and changesof the control system

  39. All settings in the system areavaliable (somerestrictionsof program updatesapply). From PC to PC - Can be usedtohelp a technician at a work shop or in the field (obs internet needed). Remoteeducation in the PC-program There is a Microconf Remote version thatonly has remote options From PC to mobile phone To help a customer in the field. Remote support

  40. Mobile app (Android) Whatcanyou do? Change users. Calibrate joysticks. Connecttoremote support Create and changetools in tooling program.

  41. Menu system in cabinmodule Whatcanyou do? Change user. Calibrate joysticks. Make backups ofsettings from tiltmodule or from cabinmodule. (This is alsodoneautomatically) Changealreadycreatedtools in tooling program. Change directionoffunctions.

  42. Makes setting of speeds possible for the end user without changing the fitters’ settings. Up to 20 different tool settings. Each tool starts from the fitters’ settings and uses a %. The customer can do changes themselves: With the mobile application (create and change) With PC (microconf lite) (create and change) With the menu in the cabin module (only change) Factory settings are always selectable: ”NO TOOL”. Tooling program

  43. Calibrationwithmicroconf - excercises Connection with USB , Bluetooth Choose tiltrotator model Calibrationof rollers Input mapping. Currentsettings (tiltrotator, feeder) Wizard Ramps

  44. Microprop DC2 – Documentingyourdelivery

  45. Howabout the CE markingof the machine? The organization/company that puts the machine on the market is responsible to make sure that the machine still is in compliance with the CE-marking. The goal is to make the machine’s CE-mark as good as it was before the add-on/change. Microprop/engcon will provide the means to be as good as the manufacturer in terms of user manual and labeling of the machine. The responsible for the installation is the fitters’ but by following our instructions the fitter should feel comfortable that there is no surprises down the line.

  46. Howto be as good as the ce mark from the manufacturer Make sure the supplier of the control system (i.e. Microprop) has attached the “Declaration of incorporation” to the assembly instruction. Follow the attached assembly instruction very strictly. Attach labels into the machine that shows the machine functions if the joysticks are changed. Make the same changes to the user manual of the control system. Make sure the user manual of the machine does not have contradictory information after the change of the machine (i.e. change of joysticks) Make a functional check of the machine and make sure that the user manuals are now a correct reflection of how it actually works. Document the installation. Take pictures, note the revision and document number of the assembly instructions, note the machine id and serial number etc.

  47. The Microprop delivery – how Microprop willhelp “Declaration of incorporation” mention the correct standards as interpretation to the machine directive. Assembly instructions and user manuals with an unique document number and version number. Labels to stick to the windows of the machine. Stickers to build your own label. News: Stickers to add to the machine user manual on the pages/places where the Microprop installation has made the information obsolete. A machine card where you can note all necessary information about the installation. This should be stored at the fitter.

  48. ThankYou! Fill in the participants

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