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Pendant cables are an important component of overhead material handling systems. As the name suggests, they hang down from the bridge or trolley like a pendant, allowing operators to control the cranes from the ground.<br>These cables carry electrical signals and power needed to precisely operate the hoists, trolleys, and bridges. Their reliable operation is crucial for efficient and safe movement of loads.<br><br>
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Pendant cables are an important component of overhead material handling systems. As the name suggests, they hang down from the bridge or trolley like a pendant, allowing operators to control the cranes from the ground. These cables carry electrical signals and power needed to precisely operate the hoists, trolleys, and bridges. Their reliable operation is crucial for efficient and safe movement of loads. Types of Pendant Cables There are two main types of these cables used in material handling applications: Festoon Cables: These have conductors enclosed in a flat or round rubber/PVC sheath. They are suspended from carriers mounted on the crane that allows length adjustment. Control Trailing Cables: Also known as round trailing cables, these have conductors laid up helically and covered by rubber/PVC sheath. They trail along the floor. Other variants like monofilament, fibre optic, and hybrid trailing cables are used in special applications. The right cable depends on factors like the degree of flexibility, abrasion resistance, voltage, and signal integrity needed.
Key Components Conductors: Stranded copper or copper alloy wires that carry power or signals. Their gauge or size depends on current ratings. Insulation: Any suitable plastic/rubber that covers conductors providing electrical isolation. Common choices include PVC, neoprene, hypalon etc. Sheath: Tough abrasion and weather/oil resistant outer cover to protect cable assembly. Usually made of polymers or rubber. Provides overall mechanical protection. Fillers & Binders: Materials like jute or textile yarns provide cushioning between conductors and help bind them together. Steel Wire Armoring (optional): Helical or braided steel wires for additional mechanical strength and protection when cables are dragged along or run over.
Factors Influencing Design & Selection Various factors need to be considered when selecting the right pendant cable: Crane Duty Cycles: A higher duty cycle calls for more robust construction with thicker insulation and sheathing. Environmental Conditions: Consider exposure to heat, moisture, chemicals/oils, and abrasive dirt. Demand appropriate temperature ratings, water resistance, and armour. Travel Distances & Dynamics: Longer travel distances would necessitate longer cables with adequate service loop allowances. Frequent movement calls for flexibility. Power & Signal Needs: Voltage levels, number of conductors, and signal types determine cable size to prevent voltage drops. Pendant cables are vital links that connect crane operators to the equipment for precision control of movements. Being overhead components exposed to adverse factory floor conditions, ensuring their integrity via good design, installation and maintenance practices is essential for safety and reliability.
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