Onsite Hazard Training

1. Onsite Hazard Training Presented By: John S. Hillard, CSP Risk Control Consultant jhillard@murrayins.com 717-606-5904

2. Agenda Agenda 1.) Review of Data 2.) Commonly Cited OSHA Standards 3.) Application of Data and Citations 4.) Hazards in ‘At Risk’ Areas 5.) Best Practices in ‘At Risk’ Areas

3. Alliance OSHA/AMI Committee Initial agreement signed in September 2007 Purpose: - Develop and provide training & education programs for the mushroom industry - Prevent or Reduce: 1.) Fall; 2.) Amputation; 3.) Chemical; 4.) Electrical; 5.) Physical Hazards

4. Data Survey Results from safety program surveys:

5. Data Survey Results from 2012 OSHA log survey:

6. Data Survey Results from 2012 OSHA log survey:

7. Data Survey Results from 2012 OSHA log survey:

8. Data Survey Results from 2012 OSHA log survey:

9. Data Survey Results from 2012 OSHA log survey: Notes: 1.) Harvesters (101) and Packers (45) are most frequently injured 2.) Sprains and Strains (108) followed by; 3.) Caught-in/Struck-by (55) and Slip, Trips and Falls (48) injuries 4.) Harvesters have nearly 2x’s more lost time injuries than other positions

10. Data How did 2012 look for your company?

11. Commonly Cited OSHA Standards 5 (a) (1) – General Duty

12. Commonly Cited OSHA Standards 1904 - Recordkeeping

13. Commonly Cited OSHA Standards 1910 – General Industry

14. Commonly Cited OSHA Standards 1928 – Agriculture

15. Commonly Cited OSHA Standards Commonly Cited OSHA Standards Notes: 1.) Training lapses lead to 4 general duty violations 2.) Fall exposures in growing areas have been noted and cited by OSHA - General Duty Violations - General Industry Violation 3.) Electrical hazards were the most frequent citation 4.) Formaldehyde has its own standard – if you use it BEWARE.

16. Application Application Today’s Areas of Focus: 1.) Areas where ‘caught-in and struck-by’ hazards are present 2.) Areas of potential sprain and strain injuries 3.) Areas of potential fall hazards in growing areas 4.) Areas of potential training lapse 5.) Simple electrical hazards

17. Caught–In Caught–In Hazards 1.) Most commonly caused by missing or incorrect machine guarding or; 2.) Failure to Lock or Tagout

18. Caught–In Caught–In Hazards In Industry

19. Caught–In Caught–In Hazards In Industry @#$%^! OUCH!!

20. Caught–In Caught–In Best Practices Appropriate Guarding

21. Caught–In Caught–In Best Practices Appropriate Guarding

22. Caught–In Caught–In Best Practices

23. Caught–In Caught–In Hazard Best Practices 1.) Machines should be appropriately guarded 2.) Guards should be functional; provide full protection and not create an additional hazards 3.) If guards are removed, LO/TO or cord control should be practiced 4.) Disciplinary action when guards are not replaced or LOTO procedures are not followed 5.) See Guarding and LOTO presentations on AMI website.

24. Caught–In How do you prevent caught-in injuries?

25. Struck–By Struck–By Hazards 1.) Struck-By falling materials or; 2.) Struck-By moving tractors, various mechanized equipment and powered industrial trucks

26. Struck–By Struck–By Hazards In Industry

27. Struck–By Struck–By Hazards In Industry

28. Struck–By Struck–By Hazards In Industry

29. Struck–By Struck–By Hazards In Industry Others include: - Equipment dropped from the second level of growing rooms - Product being handed down from the second level - Maintenance work overhead

30. Struck–By Struck–By Best Practices

31. Struck–By Struck–By Hazard Best Practices 1.) Controlled Access Zones - Zones for Pedestrians - Zones for Loaders and Equipment 2.) High visibility clothing in heavy traffic areas or areas where heavy equipment is operating 3.) Appropriate signals, horns and lighting 4.) Other administrative controls - Training - Policy

32. Struck–By How do you prevent struck-by injuries?

33. Strain and Sprain Sprain/Strain Hazards 1.) Frequently the ‘catch all’ injury 2.) Think effort not final result - i.e. Slip and Strain ≠ Lift and Strain 3.) One of the toughest to prevent - Behaviors are a large contributing factor in many claims - Limited opportunities for engineering controls

34. Strain and Sprain Sprain/Strain Hazards In Industry

35. Strain and Sprain Sprain/Strain Hazards In Industry Too Low

36. Strain and Sprain Sprain/Strain Hazards In Industry

37. Strain and Sprain Sprain/Strain Hazards In Industry

38. Strain and Sprain Sprain/Strain Best Practices

39. Strain and Sprain Sprain/Strain Best Practices Employee Training Partner Lifting Safe Lifting Technique

40. Strain and Sprain Sprain/Strain Best Practices

41. Strain and Sprain Sprain/Strain Best Practices

42. Strain and Sprain Sprain/Strain Best Practices

43. Strain and Sprain Strain and Sprain Hazard Best Practices 1.) Mechanical Aids and Tools - i.e. dragging hook, pallet lift, etc. 2.) Administrative Controls - i.e. employee training, weight limits, partner lifting, etc. 3.) Review the job for areas of improvement - i.e. Job Safety Analysis, improvements to work space, etc.

44. Strain and Sprain How do you prevent Strain and Sprain injuries?

45. Fall Hazards Fall Hazards In Industry

46. Fall Hazards Fall Hazards In Industry

47. Fall Hazards Fall Hazards In Industry

48. Fall Hazards Fall Hazards In Industry

49. Fall Hazards Fall Hazards In Industry

50. Fall Hazards Fall Hazards Best Practices