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Welcome Engine Group MOS Team

Welcome Engine Group MOS Team. Vibration Control Products. Sintered Products. Engine Products. Metaldyne Engine Group Structure. Engine Group. Ridgway, PA St. Marys, PA North Vernon, IN Valencia, Spain Indaiatuba, Brazil Ramos Arizpe, Mexico Pontiac, MI Punchcraft, MI

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Welcome Engine Group MOS Team

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  1. Welcome Engine Group MOS Team

  2. Vibration Control Products Sintered Products Engine Products Metaldyne Engine Group Structure Engine Group • Ridgway, PA • St. Marys, PA • North Vernon, IN • Valencia, Spain • Indaiatuba, Brazil • Ramos Arizpe, Mexico • Pontiac, MI • Punchcraft, MI • Shanghai, China • Litchfield, MI • Thamesville, Ontario • Iztapalapa, Mexico** • Halifax, UK • Lyon, France • Barcelona, Spain • Dieburg, Germany • Ansan City,Korea (FSK – JV) • Hamburg, MI • Middleville, MI • Fremont, IN • Pyongtaek, S. Korea • Jamshedpur, India (JV) ** Transfers to Chassis 1/1/04

  3. Metaldyne 2002 Sales • Sales by Major Customer • Ford $256.6 17.3% • GM 176.3 11.9% • DCC 175.2 11.9% • NVG 168.0 11.3% • Delphi 63.6 4.3% • TRW 43.1 2.9% • Dana 37.6 2.9% • Visteon 37.2 2.9% • PSA Group 34.5 2.3% • Cummins, Case, CDC 29.8 2.0% • All others 458.0 30.5% • Totals $1.5B 100% • Sales in Millions $1.5 Billion

  4. Engine Group Vision • Vision Statement • To be the premiere global integrator of engine components and modules by creating exceptional value for our customers through designing leadership products, energized people and innovative solutions.

  5. Leadership Products: Engine Components To Modules Metaldyne Legacy Companies Assembly / Module $13Content* $57-106Content* Balance Shaft Balance Shaft Module Nissan 4 Cylinder Engine $21Content* $43Content* Forged Con Rod Machined Con Rod Assy. General Motors V6 Engine $30Content* $95Content* Machined Front Cover Front Cover Assembly Ford/Navistar Diesel Engine *Content is contract price per part or assembly per vehicle.

  6. The World is Changing Faster Everyday!!! • Lower Cost • Higher Quality • Better Delivery • Faster Response • Seamless Communication Willing to go anywhere in the world to find it…

  7. Only the Best Will Survive… What Really Works… • Strategy that is Clear • Execution that is Flawless • Culture that is Seamless • Structure that is Simple • Talent that is Committed to being the best • Leadership that creates more Leaders

  8. Success Always Comes Down To People Together Everyone Achieves More Attitude is Key Be responsible to all our customers Look for ways to simplify Share mutual respect and trust

  9. Leadership Values From GPT Know your Customers Setting High Standards Focus Simplicity Speed Results Ownership Ramos Powder Forging Facility

  10. Raising the Bar of Performance Effectiveness = Acceptance * Quality

  11. Setting High Standards Customer Expectations will only go higher) Machining & Assembly Facility

  12. Customer Focused Leadership • People and Culture • Ability to execute • Leadership and Ownership at all levels • Quality, Delivery, Speed and Value • Global Product Focus • Power of relationships • Changing faster than our competition Excellent Product “Q” Excellent Poor Service “Q”

  13. Metaldyne Production System - MPS Committed Leadership & Metrics • Standardized Metrics • Alignment of Vision & Objectives • Storyboards and Business Reviews • Visual Factory Management • Visual Communication Systems • 5S and Visual Control • Total Productive Maintenance • Autonomous Maintenance • Overall Equipment Effectiveness (OEE) • Planned and Predictive Maintenance • Flow Management • Value Stream Mapping • Takt Time • Pull Systems • Quick Changeover Strategies • Shop Floor Management • Standard Work • Error Proofing and Process Control strategies • Waste Elimination strategies

  14. Keys to Success • Bias for action • Brainstorm new way of behaviors and methods • Focus on eliminating waste not automating it • Question everything--5 whys • Look for solutions not excuses • Error on the side of action not inaction • Have a sense of urgency

  15. Remember We are ALL on the Same Team • Clear Expectations • Open Communications • Be Responsible for the whole process • Look at each other as customers • Be realistic • We are only as strong as our weakness link

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