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Your application looks like this?. Crucible with dynamic reheating. ○ A crucible with 400 kg of liquid aluminium ○ N o lid. ○ P oor insulation of your crucible. ○ A luminium to heat up from 750 to 800°C. in a minimum period of time. The solution could be. ○ 4 heaters dia 28mm, 15kW each.
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Yourapplicationlookslikethis? Cruciblewithdynamicreheating ○Acruciblewith400kgofliquidaluminium ○Nolid ○Poorinsulationofyourcrucible ○Aluminiumtoheatupfrom750to800°C inaminimumperiodoftime
Thesolutioncouldbe ○4heatersdia28mm,15kWeach ○Reheatingfrom750to800°Cin10minutes:confirmed ○Asensordetectingpositionoflidturningoffheaterspower ○Therelevantpilotingcabinet ○Qualityofaluminiummaintained
Yourapplicationlookslikethis? exit compartment Filtrationunit treatment compartment ○Afiltrationunitwithlittleplaceforimmersionheaters ○Withlidandgoodinsulation ○Flowrateofaluminiumat4T/h ○Needinmaintainingandreheating
Thesolutioncouldbe ○3immersionheatersinhorizontalposition,offering9kWeach ○Physicalandthermaldimensioningofheaters ○Aproventightnesssolution ○Therelevantpilotingcabinet
Yourapplicationlookslikethis? Afurnacewithalowbathlevel
Thesolutioncouldbe Horizontalheaters
Yourapplicationlookslikethis? Transferladle ○Aladleof1200kgofaluminium ○Temperaturelossesduringtransfer furnace/ladleandpouringladle/mould ○Necessitytoreheatbeforepouring intoamould ○Keepingqualityofaluminium
Thesolutioncouldbe ○Awellinsulatedlidwithholesforheaters ○3heatersdia28,15kWeach ○Reheatingfrom702to760°Cwithin60minutes ○Therelevantpilotingcabinet
Yourapplicationlookslikethis? Roadtransportladleinmouldproduction ○Yougetliquidaluminiumfrom smeltersinroadtransportladle ○Qualityofalloyiscritical ○Needinmaintainingandreheating ○Immersionheaterremainsinplace whilsttiltingtheladle
Thesolutioncouldbe ○Animmersionheaterdia170mm,sheath1600mmlong, electricallypowered40kW ○Withatechnologyenablingittoworkwhenpartiallyimmersed ○Remainingintheroadtransferladlewhentilted ○Pilotedbyitsdedicatedelectricboard
Yourapplicationlookslikethis? Holdingroadtransportladle ○Yougetdifferentliquidaluminiumalloys fromsmeltersbyroadintransportladle ○Ladlecapacity6Teach ○Needinreheating10°C/hupto830°C ○Qualityofalloyiscritical ○Noneedtotipoutortotiltduringheating
Thesolutioncouldbe ○3immersionheatersdia32mm,sheath1400mmlong,15kWeach ○Heatingtheladlethroughspout ○Pilotedbyitsdedicatedelectricboard ○Mountedonafixheatingstationunderwhichladlesareplaced
Yourapplicationlookslikethis? Roadtransportladleatarefiner ○Youmeltanddeliverliquid aluminiumalloysinroad transportladle4Teach ○Holdingtemperatureat 750°Cbeforeshipment ○Qualityofalloytoensure
Thesolutioncouldbe ○Aheatingstationcomprising: ○3heatersdia32withsheath 1450mmlong,15kWeach ○Aspecificmounttoheat throughspout ○Thededicatedcontrolcabinet
Yourapplicationlookslikethis? Replacementofvaultresistancesbyheaters ○Ahighenergyconsumption ○Overheatwithoxidationof aluminium ○Aslowandheterogenious reheating ○Deteriorationofthequalityof aluminium
Thesolutioncouldbe ○Highdynamic ○Homogenioustemperature ○40%lessenergyconsumption ○6immersionheaters,15kWeach ○Qualityofaluminiumunchanged, nocorundum
Yourapplicationlookslikethis? Retrofitofadegassingunit ○Replacementofinefficientand expensivegraphiteheatingblocks ○Rotorscreatinghigh temperaturelosses ○Asignificantaluminiumvortex ○Possibilitytohavechlorideand otheradditives Degassingunit
Thesolutioncouldbe ○Implementationof1heaterperchamber,dia55mm,standingadditives ○Thermal,financialandqualitativeefficiencyofthesolution ○Smallheatinglengthfittingbathlevel,11kWeach ○Gooddynamic
Yourapplicationlookslikethis? Abaleoutfurnace ○2chambersof3.5Teach tomaintainintemperature ○Heatersclosetowall Pilotingcabinet Stones ○Needinpower:240kW Heaters Fillingzone
Thesolutioncouldbe Inside Outside Heaters ○3immersionheatersdia55,40kWeach,sheath1320mmlong ○Lifetimeover12months ○Pilotedbyadedicatedcontrolcabinet
Yourapplicationlookslikethis? Meltingandhodlingsmallquantities ○Ingotofaluminium slowlyimmersedinliquid aluminium ○Temperaturetoholdat 750°Cwhilesmelting ○Verysmallfurnace Ingot
Thesolutioncouldbe ○2immersionheatersdia28, 7kWeach ○Lifetime3to5years ○Pilotedbyadedicated controlcabinet
Yourapplicationlookslikethis? Meltingfurnace:anenvironmentalchallenge ○Largeindustrialmeltingfurnace ○Moltenaluminiumand immersionheaterssmeltsolid aluminium ○Temperaturetoholdat750°C whilesmelting
Thesolutioncouldbe ○13immersionheatersdia32, 13kWeach ○Innovativeindustrialelectric meltingfurnace ○Fullyenvironmentalfriendly
Yourapplicationlookslikethis? Heatingatransferladlewithamobilesystem ○1110kgofmoltenaluminium tomaintainat733°C ○Ladleskintemperature91°C
Thesolutioncouldbe ○1immersionheaterdia28,15kW ○Itsmobilecontrolboard ○Energyconsumption3.9kW/h ○Dynamicreheating6.5°C/h